SPEED POT Wire Harness Integrated Assembly

2 week ago

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Shenzhen Fubang Wire harness Co.,Ltd

 2 year year

Product details

Shenzhen Fubang Wire Harness Co., Ltd. is a full-process custom wiring manufacturer focusing on complex composite control wiring solutions for industrial automation and onboard control equipment. We integrate independent drawing verification, automated multi-component assembly and layered electrical aging testing, and can complete integrated production of mixed signal, power and data transmission wiring assemblies according to customers’ complete machine layout drawings. Our mature flexible production line can realize one-stop customization of complex circuit layout, delivering stable and reliable electrical harness assembly to industrial equipment integrators, machinery modification factories and intelligent control equipment brands worldwide, with all raw materials strictly complying with RoHS environmental standards to meet global industrial access standards.

This ENC2 HOA/SPEED POT Wire Harness Integrated Assembly is a multi-component composite control wiring product independently developed for equipment speed regulation and operation signal collection. Different from single-function power or data split wiring on the market, this finished product integrates IP65 rotary button switch, shielded CAT5E network transmission line, multi-color power signal branch wires and multi-type terminal connectors into a complete set of finished assembly. It adopts open flame-retardant corrugated tubes for overall wire protection, and completes twisting, heat-shrink insulation and numbering marking of each branch according to fixed process standards, serving as a complete integrated signal collection solution and a mature customized branch of standardized custom collecting harness.

Item	Description
Product Name	SPEED POT Wire Harness Integrated Assembly
Type	Multi-Function Composite Control Wiring Harness / Custom Combined Cable Assembly
Voltage	DC 300V Test Voltage, 12V/24V Working DC, Custom Voltage Range Supported
Pins Material	Gold-Plated RJ45 CAT5E Shielded Contacts, Tinned Copper U-type & Spade Terminals, Nickel-Plated Button Switch Contacts
Plug Material	Shielded Metal RJ45 8P8C Crystal Head, PP Corrugated Conduit, PA66 Button Switch Housing, PVC Wire Insulation, Heat Shrink Tubing, Nylon Cable Ties
Working Temperature	-40℃ ~+105℃, Industrial & On-Board Weather Resistant Grade
Length	Total Main Conduit Length 970mm, Custom Branch Length Adjustable Upon Request
Minimum Insulation Resistance	≥10MΩ (Power Line) / ≥5MΩ (CAT5E Data Line)
Maximum Conduction Resistance	≤2Ω (Power Line) / ≤3Ω (Data Line)
Compliance Standard	RoHS Environmental Compliance
Application Fields	Industrial control panel operation wiring, vehicle-mounted equipment speed control assembly, automated machinery signal & power integrated connection, factory equipment control modification, industrial monitoring data transmission wiring
Specific Shipping Cost	Please Contact Us

The internal wiring is divided into two core transmission parts: power control and data communication. The power section adopts UL1007 18AWG color-coded tinned copper wires, matched with U-shaped and flag-shaped insulated terminals for stable power input and switch signal output; the data section uses shielded CAT5E SFTP network cable with gold-plated RJ45 crystal heads, which can effectively shield external electromagnetic interference and ensure lossless long-distance data transmission. Each wire stripping end is soaked with tin and wrapped with multi-layer heat shrink tubes for reinforced insulation, and the main wire bundle is covered with black corrugated tubes to resist friction, oil and impact in complex equipment operating environments. We can adjust the total length of the main pipeline, each branch extension length, terminal type and pin definition according to the internal space layout of customer equipment, to develop exclusive custom cable assembly that perfectly matches compact industrial control cabinets and onboard operating modules.

Every finished composite wiring assembly undergoes strict segmented electrical testing before delivery. The power wire part passes DC 300V withstand voltage test with insulation resistance up to 10MΩ minimum, while the network data wire meets 5MΩ insulation standard; all terminals and switches complete 100% continuity inspection to eliminate hidden dangers such as open circuit, short circuit and poor contact. The matched IP65 rotary button switch is pre-assembled on the wire harness according to fixed hole positions, which greatly reduces on-site secondary wiring work for equipment assembly workers, and the pre-attached number tubes mark circuit functions clearly to lower the error rate of later maintenance and overhaul.

This multi-in-one composite control wiring assembly has outstanding cross-industry application flexibility. It can be used as speed regulation and operation signal integrated wiring for industrial automated machinery, power and data collecting harness for vehicle-mounted intelligent control equipment, and composite connecting wire for factory equipment renovation and control panel refitting. As a high-complexity customized variant of our full range of electrical harness assembly, it can expand multi-channel signal collection kits by matching different terminal blocks and switching accessories. It is also a high-performance all-in-one custom collecting harness for equipment that needs simultaneous power supply and digital signal uploading, and our engineering team optimizes wire twisting, bundling and shielding structure to create targeted custom cable assembly for customers with mixed power-data transmission demands.

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Shenzhen Fubang Wire harness Co.,Ltd

 Audited supplier

2 year

Address: Shenzhen, China

Main Product: OBDII CABLE, Automotive Cable Assembly, Automotive Cables, Automotive Wiring Harness, Custom Wiring Harness , Energy Storage Harness

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