eutsch 4Pin Male to DC 5.5*2.5 Female Power Extension Cable

2 month ago

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Shenzhen Fubang Wire harness Co.,Ltd

 2 year year

Product details

This Deutsch 4Pin to DC5.5*2.5 power conversion cable is a straight-through simple power transfer wiring harness, which adopts concise single-line straight layout, completely different from the multi-branch, PCB built-up complex harness we introduced before, and is specially designed for short-distance vehicle power switching and portable electronic power supply connection scenarios.

eutsch 4Pin Male to DC 5.5*2.5 Female Power Extension Cable

As a streamlined finished piece of custom automotive wire harness, this product sets a fixed overall length of 200±10mm, and the transition section from the Deutsch connector to the main cable is precisely controlled at 30±5mm to avoid excessive bending and wire damage during installation. The internal wiring adopts 3-core UL2464 20AWG stranded copper wire, classified into red, yellow and black three independent lines for clear power supply, signal and grounding division, the PVC insulating layer is resistant to high temperature and cold, stably adapting to -40℃~+105℃ complex working environment inside vehicle cabins and mechanical equipment.

Item	Description
Product Name	Deutsch 4Pin Male to DC 5.5*2.5 Female Power Extension Cable
Type	Automotive power conversion harness, simple straight-through custom automotive wire harness
Voltage	Rated working voltage 12V DC; Withstand voltage test: DC 300V, 10ms impulse test
Wire Specification	UL2464 20AWG stranded copper wire, 3 cores (red, yellow, black), full PVC insulation; Temperature range: -40℃ ~ +105℃
Connector Details	P1: Deutsch 4Pin male connector (AT06-4S-RD01 automotive waterproof plug); P2: Nickel-plated DC 5.5*2.5 female barrel connector with yellow strain relief housing
Terminal Standard	AW4S crimp terminals, complying with UL 486A-2001 crimp tension standard; tensile load ≥500G, vibration durability test over 1000 cycles
Length	Total length: 200±10mm; Connector transition section: 30±5mm
Operating Temperature	-40℃ ~ +105℃
Minimum Insulation Resistance	≥10MΩ
Maximum Conduction Resistance	≤2Ω
Compliance Standard	All raw materials meet RoHS environmental protection standard
Application Fields	Automotive electronic equipment power supply, vehicle modification power conversion, industrial low-voltage equipment wiring, RV & small machinery power connection, portable vehicle accessories power adapter wiring
Specific Shipping Cost	Please Contact Us

The two ends adopt differentiated professional connector configuration, the upper end is Deutsch 4Pin male waterproof connector matched with automotive-grade PA66+GF shell, equipped with precision crimped AW4S terminals that comply with UL 486A-2001 tension standard, after 1000 times swing tensile testing with 500g load, it will not loose terminals or poor contact under long-term vehicle vibration; the tail is nickel-plated DC 5.5*2.5 female connector wrapped with yellow reinforced strain relief structure, effectively resisting pulling force during plugging and unplugging, which greatly prolongs the service life of the joint. We use thick black heat shrink tubes to wrap the transition position of cable and connector, strengthen sealing and fixation, prevent wire shedding and internal circuit exposure, which is a typical lightweight design for customized electrical harnesses.

Before leaving the factory, each cable will pass rigorous standardized electrical inspection: 100% full conduction screening to eliminate open circuit, short circuit and pin misalignment; DC 300V 10ms withstand voltage impact test is carried out one by one, with insulation resistance controlled above 10MΩ and conduction resistance limited below 2Ω, to guarantee stable and low-loss power transmission. In appearance screening, inspectors strictly exclude burrs, scratches, bubbles and rust defects, ensuring neat and regular appearance of each finished harness.

Compared with multi-channel extended harnesses, this compact customized car wiring harness focuses more on convenient plug-and-play and space-saving installation, with concise structure, fewer fault points and lower application cost. It is widely used in vehicle on-board small electronic accessories power supply, engineering machinery auxiliary equipment power switching, RV low-voltage circuit transfer, outdoor portable equipment power connection and automotive simple modification wiring. The product adopts direct bulk packaging with carton corner protection, convenient for bulk transportation and warehouse storage, and we also support length, wire gauge and connector replacement personalized adjustment according to customer actual usage needs.

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Shenzhen Fubang Wire harness Co.,Ltd

 Audited supplier

2 year

Address: Shenzhen, China

Main Product: OBDII CABLE , Automotive Cable Assembly, Automotive Cables, Automotive Wiring Harness, Custom Wiring Harness, Energy Storage Harness

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