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The JH-01 is a fully automatic dual-head terminal crimping machine with an integrated conveyor belt. It combines wire cutting, stripping, and dual-end terminal crimping into one continuous automated process.
The machine features a dual-wheel wire feeding mechanism that prevents two common production problems: inconsistent feed length and wire surface indentations. The crimping station uses an ultra-quiet terminal press with low noise levels and uniform force application.
The JH-01 supports horizontal dies, vertical dies, and flag-type dies, providing flexibility for different terminal types and wire harness configurations. An integrated conveyor belt collects finished wires automatically, reducing manual handling and improving production flow.
Three-in-one design – Cutting, stripping, and dual-end terminal crimping in one machine
Dual-wheel wire feeding – Prevents inconsistent feed length and wire indentations
Ultra-quiet terminal press – Low noise operation with consistent force application
Versatile die compatibility – Supports horizontal, vertical, and flag-type dies
Integrated conveyor belt – Automatic collection of finished wires
High production rate – 4,000-4,100 pieces per hour (at ≤100mm wire length)
Wide wire range – AWG#14 to AWG#32
Extended cutting length – 45mm to 99,999.9mm
Comprehensive detection – Wire presence, terminal presence, wire jam, low air pressure
Durable construction – Heat-treated and hard-anodized components
| Parameter | Specification |
|---|---|
| Model | JH-01 |
| Type | Fully Automatic Dual-Head Terminal Crimping Machine with Conveyor |
| Power Supply | AC 220V 50/60Hz (Single-phase) |
| Standard Functions | Wire cutting, single/double-end stripping, single/double-end crimping |
| Cutting Speed | 4,100 pcs/hour (≤100mm) |
| Processing Efficiency | 4,000 pcs/hour (≤100mm) |
| Wire Range | AWG #14 – #32 |
| Cutting Length | 45 – 99,999.9 mm |
| Cutting Accuracy | ≥1m: ≤±0.002% |
| Front Strip Length | 0 – 10 mm |
| Rear Strip Length | 0 – 13 mm |
| Crimping Force | 2.0T (customizable) |
| Die Compatibility | Horizontal, vertical, flag-type |
| Air Pressure | 0.4 – 0.6 MPa |
| Detection Systems | Wire presence, terminal presence, wire jam, low air pressure |
| Conveyor | Integrated |
| Machine Dimensions (W×L×H) | 650 × 700 × 1450 mm |
1. Integrated Cutting, Stripping & Crimping
The JH-01 combines three essential wire processing operations into one automated machine. Wire feeding, cutting, stripping (single or double-end), and terminal crimping (single or double-end) are completed in a single cycle, eliminating the need for multiple machines and reducing work-in-process handling.
2. Dual-Wheel Wire Feeding Mechanism
The dual-wheel wire feeding mechanism prevents two common issues: inconsistent feed length and wire indentations. Consistent feed length ensures accurate cutting and stripping. The non-marking design prevents surface damage that could affect appearance or performance.
3. Ultra-Quiet Terminal Press
The crimping unit utilizes an ultra-quiet terminal press featuring low noise levels and consistent force application. This creates a more comfortable working environment compared to traditional pneumatic or mechanical presses.
4. Versatile Die Compatibility
The JH-01 supports three types of terminal dies:
| Die Type | Description | Typical Applications |
|---|---|---|
| Horizontal dies | Terminals feed horizontally through the press | Standard open barrel terminals |
| Vertical dies | Terminals feed vertically | Closed barrel terminals, specialty terminals |
| Flag-type dies | Flag-shaped terminals | Flag terminals for automotive and appliance wiring |
5. Integrated Conveyor Belt
The machine features an integrated conveyor belt that automatically collects finished wires at the output end. This reduces manual handling, prevents wire tangling, and allows operators to focus on machine supervision rather than product collection.
6. High-Speed Production
With cutting speeds of 4,100 pieces per hour and processing efficiency of 4,000 pieces per hour at wire lengths of 100mm or less, the JH-01 is designed for high-volume production environments.
7. Comprehensive Detection Systems
The JH-01 includes multiple detection functions:
Wire presence detection
Terminal crimping presence detection
Wire jam detection
Low air pressure detection
8. Durable Construction
Machine components undergo heat treatment (blackening) and hard anodizing for enhanced durability, improving wear resistance and extending component lifespan in continuous production environments.
| Industry | Typical Application | Why JH-01 |
|---|---|---|
| Home Appliances | Internal wiring harnesses for washing machines, refrigerators, air conditioners | Double-end crimping eliminates secondary operations. Reliable for continuous production. |
| Automotive | Sensor wiring, lighting harnesses, battery cables | AWG#14-#22 range covers most automotive wires. High speed for volume production. |
| Consumer Electronics | Power supply cords, internal device wiring | Wide wire range from fine signal to power wires. Compact footprint. |
| Industrial Control | PLC wiring, control panel connections | Long cutting length capacity for panel wiring. Precision cutting accuracy. |
| Medical Devices | Low-voltage signal cables, probe wiring | Consistent crimp quality for reliable medical connections. |
Q1: What functions does the JH-01 perform?
A: The JH-01 performs wire cutting, single or double-end stripping, and single or double-end terminal crimping in one automated cycle. It also includes an integrated conveyor belt for finished wire collection.
Q2: What is the production speed?
A: Cutting speed: 4,100 pieces/hour; Processing efficiency: 4,000 pieces/hour at wire lengths of 100mm or less.
Q3: What wire gauges are supported?
A: AWG#14 to AWG#32.
Q4: What is the cutting length range?
A: 45mm to 99,999.9mm.
Q5: What types of dies does the JH-01 support?
A: Horizontal, vertical, and flag-type dies are all compatible with the ultra-quiet terminal press.
Q6: Does the feeding mechanism damage wires?
A: No. The dual-wheel wire feeding mechanism prevents wire indentations and inconsistent feed length.
Q7: What detection systems are included?
A: Wire presence detection, terminal crimping presence detection, wire jam detection, and low air pressure detection.
Q8: What is the crimping force?
A: 2.0 tons standard. Other crimping forces are customizable upon request.
Q9: What is the machine weight?
A: Please contact JUHAI for detailed specifications.
Q10: What is the warranty?
A: 12-month warranty on the complete machine (consumables excluded), with lifetime technical support.
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