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The Fully Automatic 5-Wire Terminal Crimping and Tin Dipping Machine is designed for high-volume production of wire harnesses requiring both crimped terminals and tinned ends. The machine processes 5 wires simultaneously, completing terminal crimping on one end and tin dipping on the other in one continuous cycle.
This multi-wire parallel processing approach significantly increases production output compared to single-wire machines. It is ideal for manufacturers producing PCB connection wires, sensor cables, and multi-module internal wiring where one end requires a crimped connector and the other requires a tinned end for soldering.
As part of JUHAI‘s comprehensive wire processing equipment lineup, this machine delivers efficient wire harness automation for home appliance, automotive, consumer electronics, and industrial control applications.
5 wires processed simultaneously – Multi-wire parallel processing for high output
Crimp + tin dipping in one cycle – Terminal crimping on one end, tin dipping on the other
Fully automatic operation – Feeding, cutting, stripping, crimping, and tinning all integrated
High production efficiency – Multiple wires processed in parallel reduces cycle time per wire
Consistent quality – Automated tin dipping ensures uniform solder coverage
Applications – PCB connection wires, sensor cables, multi-module internal wiring
Suitable for – Home appliance, automotive, consumer electronics, industrial control
| Parameter | Specification |
|---|---|
| Type | Fully Automatic 5-Wire Terminal Crimping and Tin Dipping Machine |
| Processing Capacity | 5 wires simultaneously |
| Functions | Wire feeding, cutting, stripping, terminal crimping, tin dipping |
| Crimp End | Terminal crimping (one end) |
| Tin End | Tin dipping (opposite end) |
| Control | Touchscreen HMI |
| Power Supply | AC 220V |
| Application | PCB connection wires, sensor cables, multi-module internal wiring |
Note: For detailed technical specifications including wire range, cutting length, and production capacity, please contact JUHAI Machinery.
1. 5-Wire Simultaneous Processing
The machine processes 5 individual wires simultaneously through all stations – feeding, cutting, stripping, crimping, and tin dipping. This parallel processing architecture delivers significantly higher output than single-wire machines.
2. Crimp + Tin Dipping in One Cycle
One end of each wire receives a crimped terminal; the opposite end is dipped in molten solder for tinning. Both operations are completed in one continuous cycle, eliminating secondary handling and separate tinning stations.
3. Fully Automatic Operation
From wire feeding to finished product output, the entire process is automated. Operators simply load wire reels and collect finished harnesses, minimizing manual intervention.
4. Consistent Tin Dipping Quality
Automated tin dipping ensures uniform solder coverage on every wire end. Flux application and solder dip depth are controlled parameters, eliminating the inconsistency of manual tinning.
5. High Production Efficiency
By processing 5 wires in parallel, the machine achieves high output per hour – ideal for manufacturers with demanding production schedules.
6. Integrated Quality Control
The machine can be equipped with detection systems for wire presence, terminal presence, and tinning quality verification.
| Industry | Typical Application | Why This Machine |
|---|---|---|
| Home Appliances | Control board connection wires – crimped connector on one end, tinned end for PCB soldering | Multi-wire processing for high-volume production. Consistent tinning quality. |
| Consumer Electronics | Internal device wiring requiring crimped and tinned ends | Compact wire processing with high output. |
| Automotive | Sensor cables and low-voltage signal wires | Reliable crimping and tinning for automotive-grade connections. |
| Industrial Control | PLC connection wires and control panel wiring | Efficient processing for multi-wire harnesses. |
Q1: What does the machine do?
A: The machine processes 5 wires simultaneously, crimping terminals on one end and tin dipping the opposite end in one continuous cycle.
Q2: How many wires are processed at once?
A: 5 wires simultaneously.
Q3: What is the crimping range?
A: Please contact JUHAI with your specific wire gauge requirements for confirmation.
Q4: What is the tin dipping length?
A: Adjustable. Please contact JUHAI for detailed specifications.
Q5: Is the machine fully automatic?
A: Yes. Feeding, cutting, stripping, crimping, and tinning are all automated.
Q6: What wire types are suitable?
A: Electronic wires for PCB connections, sensor cables, and internal device wiring.
Q7: What is the production capacity?
A: Please contact JUHAI for detailed output specifications based on your wire type and length.
Q8: What is the warranty?
A: 12-month warranty on the complete machine (consumables excluded), with lifetime technical support.
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