What is a wire induction heat treatment machine?
The wire induction heat treatment machine is a CNC quenching machine suitable for induction heat treatment production lines of various bar parts, wire parts, and plate parts in induction heating systems. The entire wire induction heat treatment machine is composed of a machine bed, IGBT high-frequency induction heating power supply, intermediate frequency induction tempering power supply, workpiece loading and unloading components, heating sensors, tempering sensors, cooling system, etc. Adopting PLC control system to achieve automatic feeding, feeding, heating, parameter monitoring and recording control of workpieces. It has the advantages of fast heat treatment speed, less oxide scale, and energy saving.
What is the application of wire induction heat treatment machine?
Application: Heating of steel wires, copper wires, steel strips for blueing, steel plates, copper strips, aluminum plates, steel bars, etc.
Workpiece parameters: diameter 0.5-20mm, thickness above 0.5mm.
Application areas: induction bluing, induction quenching, induction tempering, induction annealing, induction coating, induction plasticization, etc.
What are the characteristics of wire induction heat treatment machine?
Fully automatic wire induction heat treatment machine with automatic loading and unloading function.
Induction heating has multi-level heating function to ensure uniform heating temperature. At the same time, there is a thermometer station that measures the heating temperature of the rod/wire in real time before cooling and after tempering of the workpiece.
The induction quenching power, tempering power, quenching temperature, tempering temperature, and workpiece feed rate are automatically controlled by the system, which can provide temperature closed-loop control function.
Heating power, power supply, current, frequency, tempering power, tempering power supply voltage, current, frequency, heating feed rate, quenching temperature, tempering temperature and other parameters are set and recorded by the wire induction heat treatment system, and the processing parameters can be traced accordingly.
The high-strength welded bed body is completed after aging treatment and has stable performance.
Workpiece rotation and movement motor: variable frequency speed regulation.
Inductor replacement: manual water and electricity quick replacement.
The induction coil adopts a variable pitch design, which is efficient and energy-saving.
Induction power supply and heating furnace have functions of water pressure protection, water flow protection, water temperature protection, air pressure protection, and photoelectric safety protection.
Control box: Control cabinet integrated control box.
Alarm: Sound and light fault alarm, control interface displays alarm information and records it.
Induction heating coil and spray cooling interface: using stainless steel/brass quick change fittings.
Electronic control mode: PLC/touch screen+PLC.
The control system of wire induction heat treatment machine can monitor and record various processing parameters, and has functions such as historical query, online monitoring, and output printing.
Adopting an automatic loading and unloading mechanism to achieve automatic induction hardening and tempering operations of the equipment.
The induction heating equipment of Ningbo Dedao Line has significant advantages in the market, mainly reflected in the following aspects:
1. Efficient and energy-saving: The induction heating equipment in Tokushima adopts advanced induction heating technology, which can efficiently convert electrical energy into thermal energy, greatly improving energy utilization efficiency. Compared with traditional heating methods such as resistance heating and flame heating, induction heating equipment can typically save 30% to 50% of energy consumption.
2. Precise control: The device is equipped with a highly intelligent control system that can achieve precise control over the heating process. This not only ensures the uniformity of heating and reduces the possibility of workpiece deformation, but also adapts to the customized needs of different materials and heating requirements.
3. Environmentally friendly and pollution-free: The induction heating process does not produce harmful gases and smoke, meeting the requirements of modern industry for environmental protection. Compared with the pollutants that may be generated by traditional heating methods, Tokushima's induction heating equipment is more environmentally friendly and beneficial for enterprises to achieve green production.
4. Fast response and flexible application: The equipment design is flexible and suitable for heating workpieces of various materials and shapes, and can adapt to small and large batch production. The fast heating speed and cooling capacity greatly shorten the production cycle and improve production efficiency.
5. Low maintenance cost: Compared with other types of heating equipment, the maintenance cost of Tokushima induction heating equipment is lower. It has a long service life, low failure rate, easy replacement of vulnerable parts, and reduces long-term operating costs.
6. Safe and reliable: The equipment adopts various safety protection measures, including overheating protection, short circuit protection, etc., to ensure the safety of operators and equipment. At the same time, the equipment operates stably with a low failure rate, improving the continuity and stability of the production process.
In summary, Ningbo Dedao induction heating equipment has been widely used and recognized in many industries due to its high efficiency, energy saving, precise control, environmental protection, fast response, low maintenance costs, safety and reliability.
And this wire induction heat treatment machine adopts Siemens PLC control center, combined with perfect program design, to achieve fully automatic production, save manpower, and ensure product stability.
Combined with high-precision non-contact infrared temperature measurement, the temperature control accuracy can be increased to 0.5%, ensuring stable product quality and 24-hour continuous operation.
We have also updated the design of the induction coil to make the heating effect of the steel strip and wire more uniform.
We are a direct manufacturer that can provide 24-hour after-sales service and also support overseas technical services.
Factory-direct from Ningbo Dedao Thermal Engineering Equipment Co., Ltd. This high frequency induction hardening system is engineered for valve stem surface hardening on production lines. Imported IGBT power modules and a digital control system provide precise temperature control with over-current, over-voltage and over-temperature protection, ensuring consistent hardness, low energy consumption and long equipment service life.
