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Injection-Molded Parts for NEV-Connected Smart Home Devices
By NEWBASE – Automotive Precision, Extended to Intelligent Mobility Ecosystems
At NEWBASE, we extend our automotive-grade injection molding expertise to high-reliability plastic components for NEV-enabling smart home devices, including wall-mounted EV chargers, portable battery jump starters, vehicle diagnostic tool housings, and garage-integrated power stations. These small yet critical parts are engineered to the same stringent standards as in-vehicle components—ensuring safety, durability, and premium aesthetics in user-facing applications.
Manufactured on our 23 fully automated injection molding machines (100–650 tons), each part is produced from flame-retardant, UL94 V-0 rated engineering plastics (e.g., PC/ABS, PBT-GF) and designed for:
Fully integrated within our Huangshan smart manufacturing facility, these components benefit from end-to-end control—from mold design and material validation to cleanroom spraying and final QA—ensuring rapid development cycles and zero cross-vendor risk.
Backed by 87 granted patents, a 60+ R&D team (35% holding advanced degrees), and a Provincial NEV Parts Engineering Research Center, NEWBASE ensures that even peripheral mobility products reflect the reliability of automotive innovation.
(Addressing OEMs’ Top Concern: Production Certainty)
Mass Production Stability & On-Time Delivery:
As a Tier 0.5 integrator and certified National “Specialized, Refined, Unique, and Innovative” (SME “Little Giant”) enterprise by China’s Ministry of Industry and Information Technology (MIIT), Anhui NEWBASE operates a 6,000㎡ smart manufacturing facility in Huangshan, with an annual capacity of 1 million+ units. Our production lines run under IATF 16949 and ISO 9001 dual quality management systems, ensuring consistent output quality and reliability. In 2024, we successfully delivered 20,000 emergency units to a major Chinese OEM within 72 hours, achieving 100% on-time delivery through a war-room response mechanism and real-time coordination across R&D, procurement, production, and logistics.
Customization Capabilities (OEM/ODM Supported):
We offer flexible customization beyond standard models and capacities, including:
Flexible Trade & Logistics Terms:
(Reducing Your Installation & System Integration Costs)
Comprehensive Documentation (Free & Multilingual):
Every product includes free downloadable technical packages in English, featuring:
Training & Commissioning Assistance:
We offer online video tutorials and on-site/on-demand training sessions (virtual or in-person) for installation, parameter setting, and troubleshooting—ensuring your team achieves optimal system performance from day one.
Clear System Architecture Visualization:
For split-type thermal management units, we provide intuitive installation schematics showing the full loop:
Outdoor Unit → Indoor Unit → Terminal Load (e.g., underfloor heating / fan coils / radiators / battery packs)
This helps engineers quickly understand piping, wiring, and control logic during system design.
Quantified Performance Data:
To replace generic claims with verifiable metrics:
(Ensuring Long-Term Operational Confidence)
Warranty Policy:
All products come with a standard 24-month warranty covering materials, workmanship, and electronic components. Labor and return shipping costs are covered for defects confirmed within the first 12 months.
Global Service Network:
Supported by group offices in Shanghai, Guangzhou, Nanjing, Jinan, and Xi’an, we coordinate with authorized service partners in Europe, the Middle East, and Southeast Asia. Typical response time:
Spare Parts Program:
We provide free starter kits of critical wear parts (e.g., seals, connectors, fan modules) with bulk orders (>500 units). Extended spare parts inventory is maintained for 7+ years post-product discontinuation.
Authoritative Certifications:
✅ IATF 16949 (Automotive Quality Management)
✅ ISO 9001 (Quality Management)
✅ ISO 14001 & ISO 45001 (Environmental & Occupational Health)
✅ QC 080000 (Hazardous Substance Process Management)
All coatings and materials comply with RoHS, REACH, and ELV directives.
Reference Projects & Client Validation:
Third-Party Test Reports:
Performance validated by SGS and China National Vehicle Quality Supervision & Inspection Center, including:
Partner with Anhui NEWBASE—where precision engineering, supply chain resilience, and customer-centric innovation converge to power your next-generation thermal solutions.
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Main Product:
precision plastic mold design and manufacturing ,
injection molding services,
spray coating and surface treatment,
electronic manufacturing services,
Thermal Management Solutions for New Energy Vehicles,
Electronics & Smart Control Systems
