Product
Product
Supplier
Search
Get Quote
730 people are quoting
Integrated Machine for Fine Sand Recovery and Dewatering — The Ultimate Sand Washing and Recovery Unit
The ZYDL Integrated Machine for Fine Sand Recovery and Dewatering is a cutting-edge Sand Washing and Recovery Unit engineered specifically for artificial sand production lines, aggregate washing operations, and mining tailings treatment. Combining advanced hydrocyclone separation technology with high-frequency vibrating dewatering screening into one compact frame, this Integrated Sand Processing Machine delivers exceptional fine sand recovery performance, efficient water removal, and improved final product quality — all while significantly reducing operational footprint and environmental impact.
As an all-in-one solution that integrates sand recovery, dewatering, desliming, and grading into a single space-saving unit, this equipment eliminates the need for separate machines such as standalone hydrocyclones, dewatering screens, or traditional Bucket Wheel Sand Washer setups. It is designed for heavy-duty industrial use across a wide range of applications where fine sand loss and material moisture content are critical concerns.
Key Highlights| Feature | Specification | Benefit |
|---|---|---|
| Fine Sand Recovery Rate | Up to 95% of particles ≥ 0.075mm | Maximizes yield and profitability |
| Final Moisture Content | As low as 8–12% | Ready for immediate stockpiling or concrete production |
| Weight Concentration Output | 70–85% solids concentration | Reduces transportation costs |
| Vibration Frequency | 3000–3600 RPM high-frequency dewatering | Superior dehydration efficiency |
| Footprint Reduction | 40% smaller than separate systems | Saves installation space and foundation costs |
| Power Consumption | 7.5–45 kW depending on model | Low operational energy cost |
| Noise Reduction | 15–20% quieter vs conventional systems | Compliant workplace environment |
Superior Sand Recovery Performance: Captures up to 95% of fine sand particles down to 0.075mm that would otherwise be lost during washing processes. The optimized vortex design of the hydrocyclone ensures precision classification, producing uniformly graded fine sand with consistent particle size distribution.
Efficient High-Frequency Dewatering: Multi-layer polyurethane screen panels with specialized aperture sizes reduce finished sand moisture to 8–12%, enabling direct transfer to market or immediate use in concrete mixing plants. The system also reduces natural stacking time of fine materials.
Robust & Durable Construction: Built with reinforced Q345B steel frame and anti-corrosion coating, featuring ceramic inner liners on cyclones, high-chrome alloy pump impellers, and wear-resistant polyurethane screen panels. Maintenance-free exciter bearings with lifetime lubrication extend service intervals.
Eco-Conscious & Cost-Effective: Significantly reduces sedimentation tank workload by up to 85%, lowers sludge disposal fees, minimizes water discharge and fine sand runoff, supporting compliance with strict environmental regulations.
User-Friendly Operation: Plug-and-play design requires minimal on-site setup. Centralized operator panel provides real-time monitoring of key performance indicators. Quick-release screen panels and external pump controls enable fast maintenance without full disassembly.
This versatile Sand Washing and Recovery Unit excels in the following industrial applications:
Process Description:
Slurry Intake: Wastewater containing lost fine sand from the sand washing machine (or traditional Bucket Wheel Sand Washer) is pumped into the hydrocyclone group via a heavy-duty slurry pump.
Cyclonic Separation: The hydrocyclones with ceramic-lined interiors concentrate fine particles through centrifugal force, separating sand from water and slime. Underflow (sand-rich slurry) is discharged to the dewatering screen; overflow (clean water) returns to the circulation tank.
High-Frequency Dewatering: The concentrated sand slurry is evenly distributed onto the multi-layer polyurethane screen surface, where high-frequency vibration at 3000–3600 RPM rapidly removes surface moisture, achieving 8–12% final water content.
At ZYDL (Zhongyu Dingli), we deliver comprehensive end-to-end support for every Sand Washing and Recovery Unit project.
Technical Specifications — Fine Sand Recovery and Dewatering Machine Series
| Model | Capacity (t/h) | Max Feed (mm) |
|---|---|---|
| DLXSH1845 | 70 – 120 | ≤ 5 |
| DLXSH2245 | 90 – 190 | ≤ 5 |
| DLXSH2448 | 100 – 210 | ≤ 5 |
| Item | Detail |
|---|---|
| Equipment | 1 × DLXSH2448 + complete crushing & sand making line |
| Raw Material | River pebble + limestone blend |
| Result | Recovery rate 93%, annual fine sand loss reduced by ~18,000 tons, payback period 8 months, moisture content 10–12% |
| Customer Feedback | "The ZYDL integrated machine replaced our old bucket wheel washer plus separate cyclone setup. Installation took only 3 days." — Plant Manager, Vietnam Aggregates Co. |
| Item | Detail |
|---|---|
| Equipment | 1 × DLXSH2245 |
| Application | Gold mine tailings fine particle recovery |
| Result | 85% fines recovered; water recirculation rate improved from 60% to 88% |
| Customer Feedback | "Environmental compliance was our biggest concern. This unit helped us meet discharge standards while turning waste into a sellable by-product." — Ops Director, Kazakh Mining Ltd. |
| Item | Detail |
|---|---|
| Equipment | 1 × DLXSH2460 (part of C&D waste recycling line) |
| Application | Concrete slurry dewatering & fine aggregate recovery |
| Result | 92% recovery, 11% average moisture, landfill volume reduced by 35% |
| Customer Feedback | "Reliable and efficient. Polyurethane screens lasted twice as long as our previous steel mesh." — Tech Lead, Nairobi Recycling Solutions |
Q1: What is the difference between the ZYDL Integrated Machine for Fine Sand Recovery and Dewatering and a traditional Bucket Wheel Sand Washer?
A: While a Bucket Wheel Sand Washer is primarily designed for coarse-to-medium sand washing and scrubbing action, our Integrated Sand Processing Machine focuses on recovering ultra-fine sand particles (down to 0.075mm) that escape traditional washing systems, while simultaneously dehydrating the recovered material to a dry, stackable state. The key distinction lies in the technology: our unit combines hydrocyclone concentration with high-frequency vibrating dewatering screening, whereas a bucket wheel washer relies on mechanical scooping and gravity drainage alone. For optimal results, many customers deploy both in tandem — the Bucket Wheel Sand Washer handles primary washing and scrubbing of coarse aggregates, while our Sand Washing and Recovery Unit captures and dewaters the fine fraction that would otherwise be lost.
Q2: How do I select the right model of this Sand Washing and Recovery Unit for my production line?
A: Model selection depends primarily on three factors: (1) Required processing capacity (match to your existing sand maker or washing machine output), (2) Material characteristics (feed particle size distribution, slurry density, and desired fineness modulus), and (3) Target recovery rate and moisture content specifications. For example, if your artificial sand line produces 100–180 t/h of washed sand and you need to minimize fine sand loss below 7%, the DLXSH2245 (90–190 t/h range) with its quad-cyclone configuration would typically be recommended. For larger-scale operations exceeding 200 t/h, the DLTSS3060 is purpose-built for high-throughput scenarios. Our engineers provide free consultation and can recommend the optimal configuration based on your specific raw material samples and production targets.
Q3: Can this Integrated Sand Processing Machine be retrofitted into my existing sand production line that already uses other washing equipment?
A: Absolutely. One of the key advantages of our machine is its modular, compact design that allows straightforward integration with both new and existing setups. Whether you currently operate a spiral classifier, a Bucket Wheel Sand Washer, or any other type of sand washing equipment, our Sand Washing and Recovery Unit can be positioned as a downstream recovery stage to capture and dehydrate the fine sand overflow from your current washing process. The plug-and-play design requires minimal civil foundation work, and most retrofit installations can be completed within 3–5 days of equipment arrival on-site, with minimal disruption to ongoing production.
If you are interested in the product, contact 2bvideo.com for more information for more information
The information of 2bvideo.com limited shown above is provided by the user or collected on the network. Video 2B does not guarantee the authenticity,accuracy and legitimacy of 2bvideo.com limited information. Video 2B does not involve legal relationships and disputes between users arising from transactions other than secured transactions on this website. Disputes shall be settled by you through negotiation. If you are the person in charge or relevant employee of this enterprise, if you find that the enterprise information is incorrect or want to manage thiscompany, please contact us jacklee1558@gmail.com, after you claim the enterprise, you can obtain management permission, publish supplyand demand information, bring consulting orders, and remove page advertisements.
Main Product:
Crushing Equipment ,
Sand Making Equipment,
Screening Equipment,
Feeding Equipment,
Mining Conveyor,
Mobile Crusher
