Product
Product
Supplier
Search
Get Quote
730 people are quoting
The DLXS series wheel bucket sand washer is an essential water-washing sand-making equipment used in conjunction with sand making machines. It effectively washes away trace stone powder and impurities from the mixed sand produced by the sand making machine, significantly improving the quality and cleanliness of the sand. Developed using advanced technology and combined with the actual conditions of the sand and gravel industry, this equipment has become the first choice for upgrading sand washing operations.
Reasonable Structure, Low Power Consumption – The wheel bucket sand washer features a compact and well-designed structure that delivers large processing capacity with minimal power consumption. This design ensures high cleanliness of the finished sand while reducing sand loss during the washing process.
High Matching Degree with Sand Making Equipment – The equipment integrates seamlessly with sand making machines, providing excellent dewatering performance and delivering stable, consistent quality of finished materials. This ensures a smooth production flow from crushing to washing.
Novel Closed Structure and Oil-Bath Transmission – The innovative closed structure combined with an oil-bath transmission device ensures efficient and durable operation. This design protects critical components from wear and extends the equipment's service life.
Impeller Transmission Shaft Isolated from Water and Sand – A key differentiator of this wheel bucket sand washer is that the impeller transmission shaft device is completely isolated from water and wetted materials. This separation of sand and water with high precision significantly reduces the failure rate compared to commonly used sand washers.
Construction Sites – Ideal for on-site sand washing to remove dirt, dust, and other impurities from natural or artificial sand, ensuring construction materials meet quality standards. The equipment's robust design handles the demanding conditions of active construction environments.
Sand and Gravel Plants – Widely used in sand and gravel fields for washing, desludging, and impurity separation of river sand, lake sand, and sand and gravel aggregate. The large processing capacity supports continuous production demands.
Concrete Dam Sites of Hydropower Stations – Essential equipment for producing high-quality sand required for concrete dam construction. The superior cleaning and dewatering performance ensures concrete mix consistency.
The wheel bucket sand washer operates through a straightforward yet highly effective process:
The equipment consists of a transmission system, wheel bucket, and water tank. The motor connects to the reducer via a pulley; the pinion on the low-speed shaft of the reducer meshes with the large gear assembled on the wheel bucket to transmit power, rotating the wheel bucket.
Washing Process:
Feed – Mixed sand (containing stone powder and impurities) enters the washing tank along with water.
Washing and Agitation – The rotating wheel bucket continuously scoops and agitates the sand-water mixture, creating turbulence that effectively separates clay, stone powder, and other impurities from the sand particles.
Lifting and Dewatering – The wheel bucket lifts the cleaned sand from the washing tank. During lifting, excess water drains through the bucket structure, achieving initial dewatering.
Discharge – The washed and partially dewatered sand is discharged from the wheel bucket and fed into the next process stage.
Water Recirculation – Wash water containing fine particles flows into the settling area, where sand particles settle and water can be recirculated, reducing water consumption.
Customization Options:
Single/Dual/Triple Wheel Configurations – For higher capacity requirements, the equipment can be configured with dual or triple wheel designs.
Feed Size – Designed for materials with a maximum feed size of ≤10 mm.
Capacity Range – Available in various models with processing capacities from 30 to 600 tons per hour.
As a direct manufacturer of the DLXS series wheel bucket sand washer, we provide comprehensive services to ensure your sand washing operations run smoothly:
Solution Design – We analyze your material type (natural sand, manufactured sand, river sand, or tailings), target capacity, and site conditions to recommend the most suitable model and configuration. Our team provides complete washing line layout plans and integration guidance with existing sand making equipment.
Equipment Manufacturing – Our wheel bucket sand washers are manufactured with high-quality materials and precision engineering. The closed structure and oil-bath transmission device, along with the water-sand isolation design, ensure long-term durability. Each unit undergoes strict quality control and factory testing before delivery.
Installation and Commissioning – We dispatch experienced engineers to guide on-site installation and commissioning. The modular design minimizes installation time. Our team ensures proper alignment of the transmission system, wheel bucket, and water tank, and conducts thorough performance testing to verify capacity and cleaning efficiency.
Project Overview:
A family-run gravel mine in western Hungary was operating with a low-efficiency dewatering wheel that could not provide the recovery rate or product quality required. The operation needed a solution capable of efficiently producing greater quantities of fine sand (0–1 mm) in line with European standards, with clay removal from excavated raw material being a key challenge.
Challenge:
The incumbent dewatering wheel did not reliably remove clay or efficiently recover sand from the slurry. Clay in the sand negatively impacts concrete strength and increases cement requirements. The site was producing approximately 50 tonnes of poor-quality sand per day.
Solution:
A modern sand washing solution was installed featuring advanced bucket wheel technology, incorporating leading technologies in wet processing and wear protection. The compact plant was designed to be portable, easy to assemble, maintain, and operate.
Key Results:
700% increase in production capacity
Product value doubled per tonne
Annual value increase of approximately 8,000,000 HUF (USD 25,865)
Reliable clay removal meeting European standards
Fast installation and commissioning – plant assembled and operational in only a few days
A bucket wheel classifier system in Kuwait operated continuously for over a decade. Following its replacement with a modern washing solution, the new plant records over 54,000 operating hours – equivalent to over six years of uninterrupted operation. This demonstrates the exceptional durability and reliability that well-engineered wheel bucket systems can achieve in demanding production environments.
Customer Feedback:
"Over a decade on and our original investment remains a vital part of our operation. Its efficiency and reliability has remained totally consistent." – Plant Manager, Kuwait
Q1: What are the advantages of the wheel bucket sand washer over other sand washing equipment?
As a wheel bucket sand washer designed for construction sites and sand gravel plants, our equipment offers several distinct advantages. The reasonable structure and low power consumption deliver high efficiency with minimal energy costs. The novel closed structure and oil-bath transmission device ensure efficient and durable operation. Most importantly, the impeller transmission shaft is completely isolated from water and sand, reducing the failure rate far below that of commonly used sand washers. This low failure rate design translates to less downtime and lower maintenance costs for your operation.
Q2: What is the maximum feed size and capacity range of your wheel bucket sand washer?
The sand washing equipment is designed for materials with a maximum feed size of ≤10 mm. Capacity varies by model – smaller units like the DLXS3016 process 80–160 tons per hour, mid-range models like the DLXS3024 handle 100–220 tons per hour, and larger configurations can achieve 220–300 tons per hour or more. For high-capacity requirements, dual or triple wheel designs are available. We can recommend the optimal model based on your specific production needs.
Q3: How does the equipment perform in terms of sand loss and maintenance requirements?
Our bucket wheel sand washer is engineered to minimize sand loss during the washing process. The water and sand isolation design protects the transmission system from abrasive wear, significantly extending component life. The maintenance-friendly structure allows easy access for wear part inspection and replacement. The closed structure and oil-bath transmission device ensure reliable operation with minimal maintenance intervention. For concrete dam site and hydropower station applications where continuous operation is critical, this reliability is essential.
Ready to upgrade your sand washing operations? Contact our sales team today for a customized solution, detailed quotation, and professional technical support. We offer free material analysis, process design, and capacity recommendations tailored to your specific requirements.
If you are interested in the product, contact 2bvideo.com for more information for more information
The information of 2bvideo.com limited shown above is provided by the user or collected on the network. Video 2B does not guarantee the authenticity,accuracy and legitimacy of 2bvideo.com limited information. Video 2B does not involve legal relationships and disputes between users arising from transactions other than secured transactions on this website. Disputes shall be settled by you through negotiation. If you are the person in charge or relevant employee of this enterprise, if you find that the enterprise information is incorrect or want to manage thiscompany, please contact us jacklee1558@gmail.com, after you claim the enterprise, you can obtain management permission, publish supplyand demand information, bring consulting orders, and remove page advertisements.
Main Product:
Crushing Equipment ,
Sand Making Equipment,
Screening Equipment,
Feeding Equipment,
Mining Conveyor,
Mobile Crusher
