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1000+ TPH Aggregate Production Line with Cone Crusher Field Installation & Commissioning

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Efficient Single Cylinder Hydraulic Cone Crusher for Ore and Aggregate Processing with Hydraulic Adjustment and Auto Cavity Clearing

The DLD Series Single-Cylinder Hydraulic Cone Crusher, independently developed and designed by Zhongyu Dingli, is a premium medium-to-fine crushing solution for mining and aggregate processing lines. Available in two series — DLDS for secondary/medium crushing and DLDH for tertiary/fine crushing — this equipment covers a processing capacity range of 25 to 2,181 tons per hour with a precisely controllable discharge opening between 4 and 41 millimeters.

Engineered for materials with hardness below 16 on the Platt scale, the DLD series efficiently processes iron ore, metal ore, granite, cobblestone, limestone, and basalt. The crusher integrates seamlessly with upstream feeders, jaw crushers, standard cone crushers, and hammer impact crushers to form a flexible, multi-stage crushing system adaptable to diverse production demands and ore types.

Suitable Industries: Cement, building materials, metal and non-metal mining

Recommended Materials: Iron ore, basalt, limestone, hardness ≤16 on Platt scale

Processing Capacity: 25–2,181 T/H | Discharge Size: 4–41 mm

Equipment Highlights

Spiral Bevel Gear Transmission — The DLD series adopts spiral bevel gear drive, offering higher load-bearing capacity, smoother transmission, and lower operating noise compared to conventional gear systems.

Laminated Crushing Principle — Unlike traditional cone crushers, this equipment employs laminated crushing technology. Crushing occurs between materials rather than relying solely on metal-to-material extrusion, which not only improves output and efficiency but also optimizes finished product particle shape to a cubic form.

Overload Protection System — The hydraulic system maintains a large pressure margin during normal operation, ensuring high reliability. When overload occurs, the machine triggers an alarm signal promptly.

Positive Pressure Dust Prevention — Equipped with a U-T dust-proof sealing system, the positive pressure dust-proof device prevents lubricating oil contamination that could damage bearings, extending both lubricant and equipment service life.

Lubricated Bearing Design with Oil Wedge — The bearing features large load-bearing capacity, strong anti-adhesion capability, and excellent adaptability to harsh working conditions. The oil wedge design forms a lubricating oil film between the shaft and bearing, avoiding direct friction, reducing heat generation, and extending bearing service life.

Integrated Hydraulic & Lubrication Design — The hydraulic station and lubrication station adopt an integrated design, saving installation space and facilitating operation and maintenance. Optimized tank volume means oil consumption is only 1/3 of conventional hydraulic lubrication stations of the same specification, significantly reducing daily production costs.

 

Intelligent Control System — The automatic control system provides multiple operation modes for flexible selection based on production requirements. It continuously monitors actual internal load and displays various operating parameters in real time. When liners are worn to the point of being unusable, the control panel automatically displays and sends an alarm signal for timely maintenance.

Performance Advantages

High Production Efficiency — Combining crushing stroke, crushing speed, and laminated crushing principle, the equipment improves production capacity and work efficiency. With the same large-end diameter of the moving cone, output increases by approximately 35%-60%.

Stable Particle Shape — The optimized crushing chamber shape and constant-output liner design achieve constant discharge opening control. This ensures more stable finished product particle shape while extending liner service life by 20%.

Automatic Cavity Cleaning — When uncrushable materials such as iron blocks enter the chamber, the hydraulic cylinder automatically adjusts the discharge gap to expel them, achieving automatic cavity cleaning.

 

Easy Maintenance — Simple and compact structure, stable operation, and low failure rate enable convenient and quick maintenance.

Precision-Adjustable Hydraulic Cone Crusher

Services — Specialized Support for Single Cylinder Hydraulic Cone Crusher

Zhongyu Dingli delivers end-to-end services purpose-built for DLD Series single-cylinder hydraulic cone crushers, focusing on hydraulic system precision, intelligent automation, and simplified maintenance.

Scheme Design

  • On-site material analysis and production modeling for optimal model selection (DLDS vs DLDH, cavity type configuration)

  • Hydraulic cylinder pressure and stroke sizing based on material hardness and target discharge size

  • Complete material flow design from feeding to screening, eliminating bottlenecks

  • Foundation layout optimized for compact single-cylinder design to reduce civil costs

Equipment Manufacturing

  • Precision-machined hydraulic cylinder components for leak-free operation

  • Full factory pre-assembly: hydraulic pressure testing, lubrication verification, no-load run-in

  • Integrated hydraulic and lubrication station with optimized oil tank volume — only 1/3 of conventional oil consumption

  • Over 100 automated processing equipment sets including CNC vertical boring and milling machines

Installation & Commissioning

  • Hydraulic circuit verification, pressure testing, and cylinder stroke calibration

  • Lubrication system priming with oil wedge bearing verification and U-T seal inspection

  • Automation programming: load monitoring, pressure thresholds, liner wear alerts, remote monitoring connectivity

  • Three-day production guarantee — full capacity achieved within 3 days

  • Comprehensive operator training on hydraulic controls, automatic cavity clearing, and maintenance procedures

Operation & Maintenance

  • Remote monitoring: Real-time tracking of load, hydraulic pressure, oil temperature

  • Liner wear alerts: Automatic notification when liners reach end of life

  • Automatic cavity clearing: Hydraulic system automatically expels uncrushable materials

  • 48-hour parts guarantee: Hydraulic cylinders, bearings, liners delivered within 48 hours

  • 30-minute response to all DLD series inquiries

  • Full refund if committed capacity is not achieved

Global Service Network: 4 overseas bases (Cambodia, South Africa, Middle East, Brazil) · 320+ bilingual engineers · 23 domestic centers · 20+ export countries · 75+ countries covered

Project Cases and Performance Data

Case 1: West African Iron Ore Beneficiation Plant — Medium and Fine Crushing

A medium and fine crushing project for an iron ore beneficiation plant in West Africa demonstrates the DLD Series Single Cylinder Hydraulic Cone Crusher's capability in processing high-hardness metallic ores.

  • Project Location: West Africa

  • Project Scale: Annual processing capacity of 3 million tons of raw ore

  • Application: Iron ore beneficiation — medium and fine crushing stages

  • Material Characteristics: High-hardness iron ore with compressive strength up to 350 MPa and significant abrasiveness

  • Core Equipment: DLD Series Single Cylinder Hydraulic Cone Crusher configured with DLDS (secondary) and DLDH (tertiary) models

  • Key Advantages: The Single Cylinder Hydraulic Cone Crusher for Ore Mining utilizes laminated crushing technology to ensure efficient processing of extremely hard materials while maintaining consistent product size. The spiral bevel gear transmission provides superior load-bearing capacity for continuous high-capacity operation. The hydraulic cylinder's over-iron protection function automatically drops the moving cone when uncrushable materials enter, then resets automatically.

  • Maintenance Benefits: The integrated hydraulic and lubrication design saves installation space, and oil consumption is only 1/3 of conventional stations. The U-T positive pressure dust seal effectively prevents lubricating oil contamination in this dusty mining environment.

Customer Feedback:

"Processing high-grade iron ore in West Africa demands equipment that can handle extreme hardness. The DLD series single cylinder hydraulic cone crusher has delivered consistent performance with minimal maintenance intervention. The automatic cavity clearing function has been essential for protecting the equipment when occasional tramp materials pass through. The laminated crushing technology gives us superior product shape for downstream beneficiation." — Plant Manager, West African Iron Ore Beneficiation Project

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Frequently Asked Questions

Q1: What materials can the Single Cylinder Hydraulic Cone Crusher for Ore Mining process?

The DLD Series Single Cylinder Hydraulic Cone Crusher is designed to process a wide range of materials including iron ore, metal ore, granite, cobblestone, limestone, basalt, and quartzite. It is suitable for materials with compressive strength up to 350 MPa and hardness below 16 on the Platt scale. The equipment offers DLDS series for medium/coarse crushing and DLDH series for fine crushing, with multiple cavity types (S1/S2 for DLDS; H1/H2/H3 for DLDH) allowing optimal configuration based on feed particle size and desired output. For specific applications, our team provides customized process solutions based on detailed material analysis.

Q2: How do I choose between DLDS and DLDH for my DLD Series Cone Crusher for Aggregate Production Line?

The DLDS series is designed for secondary/medium crushing with larger feed sizes (up to 450mm) and coarser discharge settings (19–41mm), making it ideal for the second stage of aggregate production. The DLDH series is optimized for tertiary/fine crushing with smaller feed sizes (up to 295mm) and finer discharge settings (as low as 4–16mm). Within each series, multiple cavity types are available — S1 (extra coarse) and S2 (medium coarse) for DLDS; H1 (fine), H2 (medium fine), and H3 (extra fine) for DLDH. Selection depends on target output volume, raw material hardness, and required discharge particle size. Our team provides customized process solutions to help you select the optimal configuration based on your feed material, desired output specifications, and production targets.

Q3: What after-sales support does Zhongyu Dingli provide with the Hydraulic Cone Crusher for Hard Rock Crushing?

Zhongyu Dingli offers comprehensive after-sales support through our global service network spanning more than 20 countries, with 4 overseas bases (Cambodia, South Africa, Middle East, Brazil) and 320+ bilingual engineers ensuring on-site repairs within 48 hours and delivery of critical spare parts within 48 hours. Key support services include: 30-minute response to any equipment or production line inquiries; three-day test run commitment — full capacity production within three days after testing; production guarantee — full equipment refund if capacity commitments are not met; automatic liner wear alerts and remote monitoring through the intelligent control system; on-site technical support and operator training; regular maintenance planning and wear parts supply; and long-term technical upgrades based on equipment operation data. With EU CE certification and over 30 years of industry experience, we ensure support is always available when you need it.

Technical Parameters

Performance parameters of DLDS single-cylinder cone crusher (medium crushing series)
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Performance parameters of DLDH single-cylinder cone crusher (fine crushing series)
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Ready to Optimize Your Crushing Operations?

Whether you're planning a new aggregate production line, upgrading existing equipment, or expanding your mining operations, Zhongyu Dingli's DLD Series Single Cylinder Hydraulic Cone Crusher delivers the performance, reliability, and efficiency you need. Our team is ready to provide customized process solutions tailored to your specific material, capacity, and budget requirements.

Contact us today for a free consultation and personalized equipment recommendation!

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Main Product: Crushing Equipment, Sand Making Equipment, Screening Equipment, Feeding Equipment, Mining Conveyor , Mobile Crusher

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