Automatic one color pad printer

5 year ago

18 0

KC Printing Machine (Group) Limited

 9 year year

Product details

Automatic one color pad printer //Usage and features

With the soaring global labor costs, the use of automation is the general trend. The automation of monochrome pad printing machines mainly solves the problems of product transportation, positioning and drying. The most common conveying method is to use vibrating plate for feeding, and the vibrating plate can arrange the products in an orderly manner and enter the printing position. The positioning before printing is also very important, which is mainly realized by various fixtures. The last one is the drying problem. The drying speed is the key factor that determines the printing efficiency of the product. Generally speaking, when the above problems are completely solved, then automation is very simple, and it can liberate the operators from simple and repetitive labor. Due to the wide variety of products involved in pad printing and complex shapes, it is difficult to use a relatively fixed structure to manufacture pad printing machines. details are optimized. In addition, it is also very important whether the product adopts a prepress treatment system. For PP and PE materials, flame treatment and plasma treatment are better options.

Introduce

Suitable for pad printing in a variety of plastic parts whose diameters is less than 100 mm.
Large quantities of irregular small plastic accessories specially designed automatic pad printing machines, widely used in high-speed pad printing and beverage industry, cosmetics industry, electronics, stationery, jewelry, household appliances and other industries.
Using aluminum airframe manufacturing, running precise; solenoid valves and cylinders from Germany and Taiwan products, life is more durable
Closed ink supply, more convenient shaker automatic feeding device, smooth operation, overlay precision.
With a special flame treatment device, for use PP PE material cap, it can significantly improve the adhesion of the ink can be printed 3-6 with a mold specifications of plastic parts, printing efficiency is improved.
Standard configuration to use fast-drying solvent-based inks, modeled install IR ink curing device, high ink drying efficiency.

Full automatic One color pad printing Machine//Parameter

Max. plate size: 100*500 mm;
Max. worktable area: 125*400 mm;
Max. printing area:85*400 mm;
Max. printing speed: 3000pcs/hr;
Printable colour :1;
closed up diameter: 90mm.
IR Wattage: 2000W.
Works supply: 3 phase 380 V;5-7Bar Compress air .
Package dimension: 2480*2230*1580mm
Weight: 785kg
CBM: 8.7381
H.S.Code: 8443198000
Certificate: CE

Structure

Customized according to user requirements on the shaker feeding system
LCD screen technique
Built-digit auto counter
High-strength aluminum alloy fuselage structure.
Environmental cup ink supply system to ensure environmental clean it.
Automatic transmission positioning device to ensure accurate printing of displacement;
IR curing means instantaneous drying ink.
A multi-mode digital printing methods, improving productivity.
Brand pneumatic components, ensure that the printing machine can change and stability.

How to customize automatic pad printer?

An automated pad printer is a pad printer that can complete the entire printing process of a product without human intervention. With the rising global labor costs, pad printer automation has become increasingly popular among users. Pad printer automation usually needs to consider the following issues:1) Loading method:

The products involved in pad printers are usually complex in shape and small in size, and are stored in a scattered and disordered manner. Before printing, they must be arranged in order and fixed in direction to ensure that each product can be printed in the same position. The more common loading methods at present are vibration plates and crawling machines.

2) Prepress treatment:

Keeping the product clean before printing is very important for the wettability of the ink. Only products with good adhesion are qualified prints. In addition to finding suitable inks, prepress treatment is one of the important measures: Prepress treatment includes dust removal, dirt removal, and static removal. Flame treatment, plasma treatment, high-frequency treatment and other devices can be installed according to specific circumstances.

3) Positioning

The products of pad printing are complex, and positioning is also very critical. Positioning includes left and right, front and back, up and down, and circumferential positioning. Some injection molded products have shrinkage problems, and the external dimensions are not standard, so sometimes secondary positioning is required.

4) Pad printing efficiency

The printing speed of the pad printing machine is the slowest among the printing machines. On the one hand, the pad printing machine has scattered movements and uses more pneumatic structures. On the other hand, the products of the pad printing machine are complex and difficult to standardize in the design and manufacturing process. A common way to improve efficiency is to use multiple printing at a time. That is, 6 or even more products are printed at a time. Bottle caps, rubbers, batteries, and many other products use such designs to manufacture pad printing machines.

5) Drying method

The basic requirement of the printing process is to make the ink solidify on the product surface as quickly as possible. The use of UV technology or IR technology is a very mature solution. UV technology is combined with UV tunnel furnace, and IR technology is combined with IR tunnel furnace.