Copper chip briquetting press is suitable for various metal shape types. For metal shavings, including filamentary copper shavings, such as copper wire scraps in wire and cable production; Flaky copper chips, like corner scraps from copper foil processing; Powdered copper chips, produced in fine processing such as copper alloy grinding, can be compressed, stacked, and polymerized by the briquetting press (powder may require special molds or binders) into briquettes. Metal Briquetting Press
In terms of small block metals, fragmented metals, such as cast fragments or small pieces of copper disassembled from waste electronic products, and granular metals, such as copper pellets after metal surface treatment, can be extruded by copper chip briquetting press into a whole briquette shape to facilitate storage, transportation and subsequent treatment.
Advantages:
1. Efficient storage: loose copper chips occupy a large area, the briquetting press will press it into a tight briquette shape, greatly reducing the volume, such as the copper chips that originally need to be stored in a large warehouse, the space occupation can be reduced to a few percent after compression, reducing storage costs.
2. Convenient transportation: Loose copper chips are easily scattered during transportation, causing damage and pollution, regular and stable after pressing briquette, easy to stack and fix, reduce transportation risks, and can be loaded more due to small volume, improve transportation efficiency.
3. Value-added recovery: When recycling, the pressure briquetted copper chips are conducive to subsequent smelting, better heat transfer makes the process efficient, and can further remove impurities and protect purity, improve the quality and value of recovered copper.
4. Environmental protection benefits: reduce the scattered dust in storage and transportation, reduce the pollution of soil and water, improve the recycling rate, which is conducive to sustainable resources and environmental protection.
5. Safe and simple: the operation interface is simple, the training can be started, the copper chips are in the mold when pressing, reducing the risk of personnel contact, and the equipment has safety protection devices to ensure safety.
Operation process:
1. Preparation
Inspection and cleaning equipment: a comprehensive inspection of the copper chip briquetting press, including hydraulic and electrical systems, molds and other components, check the tubing connection, line status and mold integrity and installation, while cleaning the feed port, mold surface and discharge port of metal chips and dust, lubrication of key moving parts. Metal Chips Briguetting Machine
Preparation of raw materials: Collect and screen copper chips, remove non-copper foreign matter, wet copper chips need to be dried to reduce water content.
2. Feed operation
Open and control the feed: start the feed device, such as conveyor belt or screw feeder, adjust the feed speed to avoid too fast clogging or too slow affecting the efficiency, and at the same time, the copper chips are evenly fed into the feed port to ensure that the copper chips are evenly distributed in the mold. Metal Chip Briguetting Machine
3. Pressing operation
Parameter setting and pressing: Set the pressure and pressing time parameters on the control panel according to the requirements of copper briquette, determine according to the type, quantity and mold condition of copper chips, and then start the pressing procedure, observe the equipment operation and hydraulic pressure changes during pressing, and stop the inspection in time when abnormal. Copper Briquetting
4. Release operation
Wait and start the release: after the return of the pressure head, a special release mechanism (such as the ejector device) is used to smoothly push the copper briquette out of the mold, and clean the mold or apply the release agent when the release is not smooth. Metal Press
5. Perform subsequent operations and shut down the device
Collection and inspection of copper briquette: collection of stripper copper briquette, check its shape, surface and density and other quality indicators, unqualified treatment according to the situation.
Clean and shut down: Clean the device again, shut down the subsystems, and cut off the power supply. Hydraulic Briquetting Machine
| Model |
Inner dia.of main cylinder |
Briquette size (mm) |
Briquette density (T/m3) |
Briquettes/min |
Production (T/shift) |
Power(kw) |
Operational mode |
| Y83-2000 |
280
|
φ80×(60-80) |
≥5 |
4~5 |
3~5.5 |
18.5 |
PLC automatically |
| Y83-2500 |
320 |
φ90×(60-80) |
≥5 |
4~5 |
5~8 |
30 |
| Y83-3150 |
360 |
(φ90~φ110)×(70-100) |
≥5.5 |
4~5 |
7~10 |
30 |
| Y83-3600 |
400 |
(φ100~φ120)×(70-100) |
≥5 |
4~5 |
8~12 |
30 |
| Y83-5000 |
450 |
(φ110-φ140)×(70-100) |
≥5 |
4~5 |
10~14 |
37 |
| Y83-6300 |
520 |
(φ130-φ160)×(70-100) |
≥5 |
4~5 |
16~20 |
45 |
