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Drilling Alumina ceramic substrate

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99.6% Alumina Ceramic Substrate: Precision Foundation for Chip Resistors & Hybrid Circuits

Product Overview

Puwei's 99.6% Alumina Ceramic Substrate (Al₂O₃) is the industry benchmark for reliability in passive component manufacturing. Engineered with ultra-high purity and exceptional consistency, it provides the perfect foundation for Thick Film Resistor and Film Resistor Element applications, ensuring outstanding electrical insulation, thermal stability, and mechanical support. As a cornerstone of Microelectronics Packaging, it guarantees signal integrity and long-term performance in demanding high-frequency modules and RF circuits.

Why Choose Our Alumina Substrate? Key Benefits

  • Maximize Production Yield: Ultra-low impurities and superior surface flatness ensure uniform paste deposition, critical for achieving tight resistance tolerances (e.g., ±0.1%) and minimizing scrap.
  • Guaranteed Electrical Stability: Volume resistivity >10¹⁴ Ω·cm and stable dielectric constant (9-10 @ 1MHz) prevent leakage and ensure consistent performance in Microwave Applications and hybrid micro circuits.
  • Superior Mechanical & Thermal Robustness: High flexural strength (300-400 MPa) withstands firing, trimming, and handling stresses without warping, serving as a reliable insulation element.
  • Enables Advanced Miniaturization: Supports the production of ultra-small chip resistors (01005, 0201) and dense Thick Film Hybrid Microcircuit designs.
  • Optimizes Total Cost of Ownership: High batch-to-batch consistency and intrinsic reliability reduce processing issues, field failures, and overall supply chain risk.

Technical Specifications & Properties

Material & Electrical Properties

Composition: 99.6% Al₂O₃ with minimal trace impurities. Key electrical properties include Volume Resistivity > 10¹⁴ Ω·cm, Dielectric Constant of 9-10 @ 1 MHz, and Dielectric Strength of 15-25 kV/mm. Material density is 3.8-3.9 g/cm³, making it an ideal Bare Ceramic Plate for component assembly.

Thermal & Mechanical Properties

Thermal Conductivity: 20-30 W/(m·K). Coefficient of Thermal Expansion (CTE): 7.2-8.0 ppm/°C. Flexural Strength: 300-400 MPa. Vickers Hardness: HV 1500-1700. This balanced profile ensures compatibility with various pastes and metals in Electronic Packaging.

The Critical Role of 99.6% Purity

For precision resistors, substrate purity is non-negotiable. Our 99.6% purity minimizes conductive impurities that cause electrical leakage and parasitic effects, ensuring predictable performance. This makes it the optimal choice over lower-purity alumina for high-reliability applications, and a cost-effective alternative to AlN for most resistor and Integrated Circuit support functions.

Primary Application Scenarios

Precision & General-Purpose Chip Resistors

The standard base for thick-film resistor pastes across consumer electronics, automotive, and industrial controls.

High-Frequency & RF/微波射频 Components

Essential for resistors in Microwave Components, filters, and communication devices where stable dielectric properties are critical.

Automotive & Power Electronics

Used in ECUs, sensors, and near Power Devices for its durability under thermal cycling and harsh environments.

Hybrid & Micro Circuits

The foundational platform for Thick Film Printed Circuit and complex HYBRID MICRO CIRCUITS, providing reliable interconnects and insulation.

Integration into Your Manufacturing Workflow

  1. Design & Specification: Define dimensions, thickness, and surface finish with our technical team.
  2. Material Qualification (IQC): Verify substrate properties against the provided Certificate of Analysis.
  3. Printing & Patterning: Screen-print resistor and conductor pastes onto the clean, flat substrate surface.
  4. Firing & Laser Trimming: Fire per paste profile; the substrate's thermal stability ensures precise laser trim to target values.
  5. Final Test & Assembly: Singulate and package. The substrate's consistency ensures high final test yield.

Certifications & Quality Assurance

Our manufacturing is ISO 9001:2015 certified, and materials are fully compliant with RoHS and REACH. We provide full traceability and batch-specific Certificates of Analysis, ensuring every substrate meets the stringent requirements of global Microelectronics and Sensor Packaging supply chains.

Customization & OEM/ODM Services

We tailor our substrates to your precise needs:

  • Precision Dimensions: Custom sizes and thicknesses with tight tolerances.
  • Surface Finish: Lapped or polished surfaces to optimize paste adhesion and laser trim performance.
  • Form Factors: Delivered as panels, strips, or pre-singulated pieces for your automated line.
  • Technical Partnership: Collaborate with our engineers to optimize the substrate for your specific resistor or circuit performance goals.

Manufacturing Process & Quality Control

Our process guarantees consistency: Electronic-grade powder formulation, precise dry pressing, controlled high-temperature sintering, and precision grinding/lapping. 100% of production undergoes rigorous inspection for dimensions, flatness, and surface defects, ensuring a reliable foundation for your high-volume Electronic Packaging manufacturing.

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Address: Xian, China


Main Product: Alumina Ceramic Substrates, Aluminum Nitride Substrates , Metallized Ceramics, AlN Ceramics Disc, DPC Substrate, DBC Ceramic Substrate

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The information of 2bvideo.com limited shown above is provided by the user or collected on the network. Video 2B does not guarantee the authenticity,accuracy and legitimacy of 2bvideo.com limited information. Video 2B does not involve legal relationships and disputes between users arising from transactions other than secured transactions on this website. Disputes shall be settled by you through negotiation. If you are the person in charge or relevant employee of this enterprise, if you find that the enterprise information is incorrect or want to manage thiscompany, please contact us jacklee1558@gmail.com, after you claim the enterprise, you can obtain management permission, publish supplyand demand information, bring consulting orders, and remove page advertisements.
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