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Automatic Jumbo Size Double Gas Filling Insulating Glass Production Line LJBZ3370
Main feature of Jumbo Size Double Gas Filling Insulating Glass Production Line
●Germany Siemens PLC control system,touch screen interface
●Automatic identification of coated and Low-E glass
●3pair soft brushes can wash online and offline Low-E glass
●The washing machine adopts SS material and waterproof device
●Water tank with automatic temperature control and water washing system
● Air heating system
●Air Fan automatic start and stop setting
●Noise reduction system
●Online display of washing speed
●Intelligent intermittent work, saving energy
●Adjustable pressing board to keep the plate pressing surface straight
● Connection mode of aviation plug
●Applicable to produce triple IG and shaped IG
Options
● Pre-washing
●Automatically accurate positioning for 3 or 4 side step IG
●Automatic Gas filing can set gas value and display the process of filing online with high gas concentration
1. What is the IG line ?
The IG line is calles insulating glass processing line, it includes glass washing machine, spacer frame installation and glass pressing machine. We normally have 2000*2500, 2500*3500, 2500*4000 ,2500*4500 and 3300*7000 IG line. The types of the IG line are without filling argon and with filling argon gas. There are also two special IG lines, air floating IG line and super fast IG line (washing and pressing two IG units together).
2. What does our company do ?
LIJIANG GLASS is the manufacturer in Jinan city, China since 2012 year. We make the IG line, sealing robot, spacer bending machine, desiccant filling machine, butyl extruder machine and so on, porviding machines for all over the world with after sale service.
3. How to package production line ?
One set of IG line normally needs two containers when shipping to foreign country, 2 pieces of 40HQ containers.
4. How to provide after-sales service ?
For India and the market aroud India, we have two Indian loal engineers, they can provide service in time.
For South America market, we have one engineer there to provide service.
For other market, we have the engineer team with 10 - 20 years experience, they will go to foreign customers' factory to install machine, train workers and provide after sale service in time.
Since the virus of the whole world, Our engineers are restricted to many countries in the world. So we provice installation service and trainning work online by Wechat, Whatsapp and so on. Once the world has a better suitation, our engineer will go to check our machines again.
PARAMETER of Automatic Jumbo Size Double Gas Filling Insulating Glass Production Line
| Unit | LJBZ3370 | |
| Voltage |
|
380V50Hz3P |
| Total power | KW | 54.5 |
| Washing speed | m/min | 2-10 |
| Maximum working speed | m/min | 45 |
| Minimum glass size | mm | 450*280 |
| Maxmum glass size | mm | 3300*7000 3000*3000 (Double press) |
| Flat glass thickness | mm | 3-30 |
| Washing brushes | Pieces | 6 |
| Maximum thickness of insulating glass | mm | 80 |
| Total gas consumption | L/min | 1500 |
| Conveyer roll height | mm | 520 |
| Dimension 尺寸(L*W*H) | mm | 47200*3500*4500 |
5. The details of the IG line :
Main Features:
• The line has 7 sections:
01 transfer section;
02 washing machine;
03 discharge section;
04 inspection and installation section;
05 transfer section;
06 pressing and filling section;
07 discharge section.
Details introduce of the LJBZ2545
• 01 transfer section
Coating detection mechanism, automatic detection of offline Low-e film
• 02 washing machine
Main feature:
• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass
• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.
• The air knife can automatically adjust the width of the air knife according to the thickness
• The operation box with washing speed display, can accurately display washing speed (8-10m)
• Water tank automatic temperature control, water replenishing system
• European silencer system
• Stainless steel material
• 03 discharge section
• Storage glass
• 04 inspection and installation section
The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass.
• 05 transfer section
• Automatic measurement of glass thickness. It can be used according to actual needs when working.
• 06 pressing and filling section
Main feature:
• Ultra-long glass can be compressed by twice
• Adopts conveyor belt to transfer glass, use servo motor to press glass
• The pressing plate can be opened for easy maintenance
• Pressing board with adjustable structure to guarantee long-lasting service life
• 07 discharge section
• Storage glass
• Can be connected to sealing machine
Electrical parameters
| NAME | ORIGIN | BRAND |
| PLC | Germany | SIEMENS |
| Low voltage electrical appliance | Germany | SIEMENS |
| Frequency converter | Germany | SIEMENS |
| Servo motor for step glass | Japan | FUJI |
| Photoelectric switch | Germany | SICK |
| Micro Switch | Taiwan | TEND |
| Button and indicator light | France | SCHNEIDER |
| Touch screen | Taiwan | WEINVIEW |
| Intermediate relay | Japan | OMRON |
| Brush motor | China | QINGHUA |
| Water pump | China | LINGXIAO |
| Guide | Taiwan | HIWIN |
| Pneumatic Components | Taiwan | AIRTAC |
Other Insulating Glass Equipment of our company:
1.Insulating Glass Production Line
2.Spacer Bending Machine
3.Desiccant Filling Machine
4.Butyl Extruder Machine
5.Insulating Glass Sealing Robot
6.Glass Washing Machine
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