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Puwei's Robot Arm Ceramic Support is a mission-critical component engineered to deliver absolute stability and precision for optical logging and sensing systems in extreme environments. Manufactured from high-performance alumina ceramic (Al₂O₃), this support provides a rigid, inert, and durable platform that ensures the accurate positioning of sensitive optical components, directly impacting the reliability of data acquisition in fields like downhole logging and structural health monitoring.
Unlike metal supports, our ceramic solution eliminates concerns over corrosion, wear, and thermal deformation, offering a fundamentally more reliable foundation for advanced sensor packaging and integration within complex electronic packaging systems.
High-purity alumina ceramic support designed for rigorous optical logging applications.
Primary Material: High-Purity Alumina Ceramic (Al₂O₃), 99.7% purity. Zirconia and Silicon Nitride available for specialized requirements.
Mechanical Strength: Flexural Strength: 300-400 MPa | Compressive Strength: 2000-2500 MPa.
Hardness & Density: HV 1500-1700 | Density: 3.8-3.9 g/cm³, ensuring exceptional wear resistance.
Temperature Range: Stable operation from -50°C to 1500°C.
Pressure Resistance: Designed to withstand environments up to 10,000 psi.
Chemical Resistance: Excellent resistance to acids, alkalis, and corrosive fluids, ensuring longevity.
Positioning Accuracy: Enables system accuracy within ±0.01mm to ±0.1mm.
Load Capacity: Custom designs from 5kg to 500kg.
Dimensional Tolerance: Standard tolerance from ±0.05mm to ±0.5mm, with tighter tolerances available.
The ultra-high rigidity and near-zero creep of alumina ceramic ensure minimal deflection under load. This translates to unwavering positional accuracy for optical sensors, a critical requirement for reliable microelectronics packaging alignment processes and high-precision measurement.
Inherently resistant to corrosion, oxidation, and radiation. Performs reliably in downhole conditions (high pressure, high temperature, H2S) where metals fail, protecting your investment and ensuring continuous data integrity.
Low thermal expansion and high thermal conductivity prevent warping or misalignment due to temperature fluctuations. This stability is akin to the performance required in high-frequency modules, where material consistency is non-negotiable.
Exceptional hardness (HV1500+) provides superior abrasion resistance against particulates. This drastically reduces wear-related downtime and maintenance costs over the system's lifetime, offering a lower total cost of ownership.
Provides a stable platform for fiber-optic Distributed Temperature Sensing (DTS) and Distributed Acoustic Sensing (DAS) tools in extreme wellbore conditions, enabling accurate reservoir characterization.
Used in robotic arms that position optical sensors on bridges, pipelines, or wind turbines. The support's stability is crucial for detecting micro-strains and early signs of structural fatigue.
Enables precise positioning of lasers and vision systems for quality control in manufacturing. Its durability is essential in harsh factory environments with vibrations and contaminants.
Deployed in nuclear or geothermal plant inspection robots where components must withstand radiation, high temperatures, and corrosive coolants without degrading.
Our production is governed by an ISO 9001:2015 certified quality management system, with additional compliance to API Q1 and ISO/TS 29001 for the oil & gas sector. We implement Statistical Process Control (SPC) from raw material to finished goods, ensuring every component, much like our bare ceramic plates used in semiconductor manufacturing, meets the highest standards of consistency and performance.
Puwei Ceramic adheres to international standards, guaranteeing product quality and reliability for global industrial applications.
We are a manufacturer specializing in tailor-made ceramic solutions. Every support is engineered to your specific system interface and operational demands.
Our expertise extends beyond supports to a full range of advanced ceramic components for optoelectronics applications and power devices, providing a single-source solution for your most demanding material challenges.
Lead time varies based on design complexity. Typically, prototyping takes 4-6 weeks, with production following after approval. We provide detailed timelines upon project initiation.
Yes. We provide Material Test Certificates (MTC) and can supply test reports for key properties (density, hardness, strength) with each batch, ensuring full traceability.
We offer up to 3 free samples of standard or near-to-your-spec designs for evaluation. The customer is responsible for providing a courier account for freight.
While the initial unit cost may be higher, the Total Cost of Ownership (TCO) is typically lower due to eliminated corrosion failures, near-zero maintenance, and vastly extended service life, especially in harsh environments.
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Main Product:
Alumina Ceramic Substrates,
Aluminum Nitride Substrates ,
Metallized Ceramics,
AlN Ceramics Disc,
DPC Substrate,
DBC Ceramic Substrate
