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81-35113-0044-Hande-Hub-Reduction-Sun-Gear-Shacman

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81351130044 Sun Gear – Z=19/40 for Shacman Hande HDZ300 Wheel Hub Reduction Axles

1. Product Overview

The sun gear is the input gear of the wheel hub planetary reduction. It is splined to the axle shaft and drives the planetary gears that walk around the fixed internal ring gear. Every torque reversal passes through this gear before reaching the wheel. When it wears — spline fretting, tooth pitting, root cracking — the wheel end whines, knocks under load, and sheds metal into the hub oil. Left unrepaired, teeth break and the reduction locks or fails.

We are Shaanxi Tolizer Machinery Equipment Co., Ltd., a supplier of heavy-duty truck and axle components for Shacman, TONLY, SINOTRUK, LiuGong, and FAW distributors and fleet workshops worldwide.

Our 81351130044 Sun Gear replaces the original Hande component. It is a Z=19 external / Z=40 internal spline, 55 mm high sun gear with 89 mm OD and 49 mm ID. It fits the Hande HDZ300 wheel hub reduction (ip=3.947) on Shacman F3000, X3000, X5000, M3000, plus HOWO, Sitrak, and Kamaz with HDZ300 axles. Alternative part numbers: 81351130044, AZ9981340071, DIF3788.

Choosing this sun gear means choosing a correctly splined, hardened input gear that restores planetary mesh and eliminates wheel-end noise.

2. Product Details

Product Detail Image:

Wheel Reduction Sun Gear

Surface Treatment: Forged alloy steel (SAE 4140 / 20CrMnTi), carburized and quenched. External teeth and internal splines finished after heat treatment. Protective coating for storage.

Manufacturing Process: Forged, rough-machined, carburized, quenched. External Z=19 teeth ground. Internal Z=40 spline broached or shaped. Inspected for tooth thickness, spline fit, hardness. Verified for 89 mm OD, 49 mm ID, 55 mm height.

Structure Diagram: Cylindrical gear with 19 external teeth and 40-tooth internal spline bore. 55 mm face width. Splined to axle shaft, retained by circlip or thrust washer.

Installation Position: Installs on the axle shaft inside the wheel hub reduction. Internal spline engages axle shaft. External teeth mesh with planetary gears rotating inside fixed ring gear (81.35111.0019, Z=57). First component in the reduction chain.

3. Technical Specifications

  • Product Name: Sun Gear / Wheel Hub Reduction Sun Gear
  • Model Number: 81.35113.0044
  • Alternative Part Numbers: 81351130044, AZ9981340071, DIF3788, 3788
  • External Tooth Count: Z=19
  • Internal Spline: Z=40
  • Outer Diameter: 89 mm
  • Inner Diameter: 49 mm
  • Height / Face Width: 55 mm
  • Material: Alloy steel (SAE 4140 / 20CrMnTi), carburized and hardened
  • Application: Hande HDZ300 wheel hub reduction axle (ip=3.947)
  • Vehicle Fitment: Shacman F3000, X3000, X5000, M3000; HOWO; Sitrak; Kamaz with HDZ300 axles
  • Brand Compatibility: Shacman, TONLY, SINOTRUK, LiuGong, FAW
  • Storage: Dry, clean, oil-coated

4. Product Features & Advantages

Product Principle: Sun gear splined to axle shaft drives planetary gears. Planetary gears mesh with fixed internal ring gear and walk around inside it, driving wheel hub at reduced speed and multiplied torque. Sun gear is first in the chain — its external teeth and internal spline determine how smoothly torque enters the planetary set. Worn teeth or loose spline = rough input, opened mesh, wheel-end whine and knock.

  • Z=19 / Z=40 Exact Fitment: Matches HDZ300 wheel hub reduction and axle shaft. Wrong count or spline fit changes mesh and destroys planetary gears.
  • Carburized and Hardened Alloy Steel: Forged SAE 4140 / 20CrMnTi. Hard surface resists wear, tough core absorbs shock. Tooth root hardened to prevent fatigue cracking.
  • Precision-Machined Spline and Teeth: Internal Z=40 spline matches axle shaft. External Z=19 teeth finished after heat treatment for correct contact with planetary gears.
  • Correct 55 mm Face Width: Matches planetary gear width for full tooth contact. Narrower gear concentrates load and fails rapidly.
  • Direct OEM Fitment: 89 mm OD, 49 mm ID, 55 mm height, Z=19/Z=40. Replaces 81351130044, AZ9981340071, DIF3788 directly.
  • Quality Standards: ISO 9001 certified. Each gear inspected for tooth thickness, spline fit, hardness.
  • Tolizer Advantage: Unlike unbranded sun gears with inconsistent spline fit or unground teeth, ours is finish-machined after heat treatment and spline-gauge inspected.

5. Installation Guide

  1. Preparation: Park on level ground. Loosen wheel nuts. Raise axle, support with jack stands. Remove wheel and tire.
  2. Drain hub oil: Remove drain plug at bottom of hub reduction. Drain oil. Inspect for metal debris.
  3. Remove end cap: Unbolt end cap from hub reduction. Withdraw cap.
  4. Remove sun gear: Remove circlip or thrust washer. Withdraw sun gear from axle shaft splines.
  5. Inspect: Check external teeth for pitting or breakage. Check internal spline for fretting. Inspect planetary gears and ring gear for matching wear.
  6. Clean axle shaft: Remove old oil, metal debris, and burrs from shaft splines.
  7. Install new sun gear: Slide new 81.35113.0044 onto axle shaft splines. Seat fully. Install circlip or thrust washer.
  8. Reassemble and check mesh: Reinstall planetary gears, carrier, hub reduction. Check mesh clearance per Hande HDZ300 spec.
  9. Fill and test: Refill hub with correct oil. Reinstall wheel, lower vehicle, torque wheel nuts. Road-test and listen for wheel-end noise. Check for leaks.

6. Application Scenarios

  • Shacman F3000/X3000/X5000/M3000 Wheel Hub Service: Replace sun gear when wheel-end whine, knock, or metal debris indicates sun gear or planetary mesh wear. First component to inspect when wheel end is noisy under load.
  • HOWO and Sitrak with HDZ300 Axles: Direct fitment for original Hande component.
  • TONLY Mining and Construction: High-load operation accelerates spline fretting and tooth wear. Carburized alloy steel withstands mining shock loads.
  • Kamaz with HDZ300 Axles: Direct replacement for original Hande sun gear.
  • Fleet Maintenance: Stock item. Inspect sun gear whenever hub reduction is disassembled for ring gear or planetary service.
  • Distributors: We supply sun gears, internal gear rings, planetary gears, and wheel-end reduction parts for Shacman, TONLY, SINOTRUK, LiuGong, and FAW.

Diagnostic Note: Watch for: Whining from wheel end rising with speed — external teeth pitting or mesh opening. Rhythmic knocking under load — spline fit loosened, sun gear rocking as torque reverses. Often mistaken for U-joint or differential. Metal particles in hub oil — sun gear or planetary teeth wearing; drain and inspect immediately. Pitting, spalling, or tooth breakage on external teeth — hardened layer fatigued; replace before tooth breaks. Spline fretting on internal Z=40 bore — check axle shaft splines for wear. Before replacing, check planetary gears and ring gear — if sun gear worn, they are likely worn too; replace as a set. Also check axle shaft splines for step wear or twisting.

7. Benefits for Customers

  • Eliminated Wheel-End Noise: Correct tooth profile and spline fit restore planetary mesh, eliminating whine and knock.
  • Restored Torque Input: Z=19 / Z=40 restores original wheel-end ratio, maintaining pulling power and load capacity.
  • Carburized Alloy Steel: Same material and process as original equipment — not a lower-grade substitute.
  • Reduced Downtime: Direct OEM fitment with matching 89 mm OD, 49 mm ID, 55 mm height, Z=19/Z=40 — no machining.
  • Cross-Brand Compatibility: Fits Shacman F3000, X3000, X5000, M3000, HOWO, Sitrak, Kamaz with HDZ300 axles.
  • One-Stop Sourcing: Beyond sun gears, Tolizer supplies Cylinder Head Parts, Crankshaft Kits, Valve Train Parts, Turbo Kits and Pipes, Engine Cooling Systems, Lubrication System, Engine Electrical Parts, Engine Gasket Kits, Wiring Harnesses, Electronic Control Parts, Communication Modules, High Voltage Systems, and Hydraulic System components for Shacman, TONLY, SINOTRUK, LiuGong, and FAW vehicles.
  • Global Service: We serve distributors, fleet operators, and aftermarket customers worldwide for Chinese heavy truck brands, including off-highway and mining applications.

Contact Tolizer today to secure your sun gear supply.

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