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HD90129321017-Hande-Axle-Flange-Shacman-Truck

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HD90129321017 Flange Yoke – Inter-Axle Differential Input Flange for Hande HDZ300/HD469 Axles

1. Product Overview

The flange yoke connects the drive shaft to the inter-axle differential input shaft. It carries full engine torque through a 31-spline bore and a 4-hole end-face tooth pattern. When the splines wear, the flange develops rotational play — the clunk you hear when releasing and re-applying throttle. When the bolt holes elongate, the drive shaft shifts off-center and vibrates. Either condition damages the differential bearings and the drive shaft universal joints.

We are Shaanxi Tolizer Machinery Equipment Co., Ltd., a China-based supplier of heavy-duty truck and axle components. We supply Shacman, TONLY, SINOTRUK, LiuGong, and FAW parts to distributors and fleet workshops worldwide.

Our HD90129321017 Flange Yoke is a direct replacement for the original Hande Axle component. It is the inter-axle differential input flange on Hande HDZ300 and HD469 tandem axles — middle axle on Shacman X3000, F3000, M3000, X5000 trucks, TONLY 855/875/885 mining vehicles, LGMG MT86H/MT95, SANY SKT80/SKT90S dump trucks, Kamaz 6580, and Ural trucks with Hande axles. Dimensions: 180 mm OD, 31-spline bore, 76.6 mm height, 4-hole end-face tooth pattern.

Choosing this flange means choosing a tight, zero-play torque path between drive shaft and differential — so your driveline runs smooth and your axle stays in service.

2. Product Details

Product Detail Image:

Truck-axle-flange

Surface Treatment: Forged 40Cr alloy steel body. 31-spline bore precision-broached. 4-hole end-face tooth pattern ground for full contact. Bolt holes drilled and chamfered at 15 mm. Protective coating for corrosion resistance.

Manufacturing Process: Forged blank, rough-machined, heat-treated, then finish-machined on spline bore, 180 mm OD, and end-face teeth. Spline bore broached to 31-tooth spec and inspected with spline gauge. End-face teeth ground for full companion flange contact. Bolt holes drilled at 15 mm and chamfered. Inspected for spline fit, tooth contact pattern, and bolt hole position.

Structure Diagram: Circular flange body, 180 mm OD, 31-spline bore for differential input shaft, 4-hole end-face tooth pattern for drive shaft companion flange, 76.6 mm height, 85 mm seal journal, 65 mm internal bore, four 15 mm bolt holes.

Installation Position: Mounts on inter-axle differential input shaft at middle axle. Retained by twelve-point nut torqued to 1050 ± 50 N·m. Drive shaft companion flange bolts to end-face tooth pattern. Pinion bearing preload must be checked with pointer torque wrench after nut torque.

3. Technical Specifications

  • Product Name: Flange Yoke / Inter-Axle Differential Input Flange
  • Model Number: HD90129321017
  • Alternative Part Numbers: HD469-2502012, HD90129321018, 81.39115.5061, 81.39115.0175, AT1287
  • Outer Diameter: 180 mm
  • Internal Bore: 65 mm
  • Seal Journal: 85 mm
  • Overall Height: 76.6 mm
  • Spline Count: 31 internal splines
  • Bolt Holes: 4 × 15 mm, end-face tooth pattern
  • Material: 40Cr alloy steel forging
  • Retaining Nut Torque: 1050 ± 50 N·m (DZ95149320054)
  • Application: Hande HDZ300, HD469 tandem axles (middle axle)
  • Vehicle Fitment: Shacman X3000/F3000/M3000/X5000; TONLY 855/875/885; LGMG MT86H/MT95; SANY SKT80/SKT90S; Kamaz 6580; Ural with Hande axles
  • Brand Compatibility: Shacman, TONLY, SINOTRUK, LiuGong, FAW
  • Storage: Dry, clean, oil-coated
    Axle-companion-flange

4. Product Features & Advantages

Product Principle: The flange transmits torque through two connections: a 31-spline bore that engages the input shaft, and a 4-hole end-face tooth pattern that bolts to the drive shaft companion flange. Splines carry rotational torque. End-face teeth maintain concentric alignment. The twelve-point nut clamps the flange against the pinion bearing shoulder, setting main pinion bearing preload. Any spline wear introduces rotational play; elongated bolt holes or worn end-face teeth allow off-center shift and vibration.

  • Precision-Broached 31-Spline Bore: Broached to 31-tooth spec and inspected with a spline gauge for zero-play fit. Loose splines are the primary cause of flange failure and input shaft wear.
  • Ground End-Face Tooth Pattern: Ground for full contact with companion flange. Maintains concentric alignment and prevents vibration that damages differential bearings.
  • Forged 40Cr Alloy Steel: Tensile strength and fatigue resistance for loaded tandem axle torque. Cast or low-grade flanges deform under peak torque.
  • 1050 N·m Nut Torque Rated: Designed for DZ95149320054 twelve-point nut. Torque sets pinion bearing preload; verify with pointer torque wrench.
  • Direct OEM Fitment: 180 mm OD, 31-spline bore, 76.6 mm height, 4-hole end-face pattern. Replaces HD469-2502012, HD90129321018, 81.39115.5061, 81.39115.0175 directly.
  • Quality Standards: ISO 9001 certified. Every flange inspected for spline fit, tooth contact pattern, and bolt hole position.
  • Tolizer Advantage: Unlike unbranded flanges with inconsistent spline broaching causing rotational play, our HD90129321017 is spline-gauge inspected for tight fit from first installation.

5. Installation Guide

  1. Preparation: Drain axle oil. Disconnect drive shaft from flange yoke. Remove four bolts securing companion flange. Support drive shaft.
  2. Remove old flange: Remove twelve-point nut (DZ95149320054) with S=65 mm socket if needed. Withdraw flange. Note shim behind pinion bearing.
  3. Inspect input shaft splines: Check for wear, twisting, corrosion. If worn, new flange will develop play immediately — input shaft must also be replaced.
  4. Inspect preload shim: Check adjustment shim behind pinion bearing. Replace if damaged or preload out of spec.
  5. Install new flange: Slide HD90129321017 onto input shaft, align 31 splines. Seat fully against bearing shoulder. Apply sealant bead around flange-to-shaft base.
  6. Torque retaining nut: Install twelve-point nut, torque to 1050 ± 50 N·m. Rotate pinion to seat bearings. Check pinion bearing preload with pointer torque wrench — must meet HDZ300 spec. If not, change adjustment shim thickness.
  7. Reconnect drive shaft: Bolt companion flange to new flange yoke. Torque four bolts to spec.
  8. Fill and test: Refill axle with correct oil. Road-test. Listen for driveline vibration or clunk. Verify drive shaft runs true.

6. Application Scenarios

  • Shacman X3000/F3000/M3000/X5000 Middle Axle Service: Replace when splines wear or bolt holes elongate, restoring torque path.
  • TONLY 855/875/885 Mining Vehicles: High-torque operation accelerates spline wear; flange replaced when drive shaft develops rotational play.
  • LGMG MT86H/MT95 Mining Trucks: Direct fitment for original Hande component on inter-axle differential.
  • SANY SKT80/SKT90S Dump Trucks: Hande HDZ300 axles use this flange; spline wear from heavy haulage is primary failure mode.
  • Kamaz 6580 and Ural with Hande Axles: Inter-axle differential input connection.
  • Fleet Maintenance: Stock item; replace when rotational play detected between drive shaft and differential input.
  • Distributors: We supply flange yokes, wave sleeves, IAD components, axle parts for Shacman, TONLY, SINOTRUK, LiuGong, FAW.

Diagnostic Note: Watch for: Clunking when releasing and re-applying throttle — rotational play in splined bore. Vibration through cab floor at highway speed increasing with load — elongated bolt holes or worn end-face teeth shift drive shaft off-center. Red rust streaks from flange bolt holes — bolts lost clamp load, companion flange fretting. Oil leakage at flange seal journal — worn seal journal. Drive shaft runout exceeding spec — worn end-face teeth tilt shaft off-axis.

Before replacing flange, check two conditions. First, input shaft spline condition — worn splines mean new flange develops play immediately; inspect for twisting or step wear. If worn, replace input shaft too. Second, pinion bearing preload shim — nut torque of 1050 N·m sets preload. If preload out of spec after new flange, change adjustment shim. Do not correct by varying nut torque — nut must be at full 1050 N·m for clamp load.

Driveshaft-flange

7. Benefits for Customers

  • Eliminated Rotational Play: Precision-broached 31-spline bore ensures tight fit on input shaft, eliminating clunk and preventing input shaft damage.
  • Restored Driveline Alignment: Ground end-face tooth pattern maintains full companion flange contact, keeping drive shaft centered and eliminating vibration.
  • Forged 40Cr Construction: Tensile strength and fatigue resistance for loaded tandem axle torque; cast flanges deform under peak torque.
  • Reduced Downtime: Direct OEM fitment with matching 180 mm OD, 31-spline bore, 76.6 mm height, 4-hole pattern.
  • Cross-Brand Compatibility: One flange covers Shacman X3000/F3000/M3000/X5000, TONLY 855/875/885, LGMG MT86H/MT95, SANY SKT80/SKT90S, Kamaz 6580, Ural with Hande HDZ300 axles.
  • One-Stop Sourcing: Beyond flange yokes, Tolizer supplies Cylinder Head Parts, Crankshaft Kits, Valve Train Parts, Turbo Kits and Pipes, Engine Cooling Systems, Lubrication System, Engine Electrical Parts, Engine Gasket Kits, Wiring Harnesses, Electronic Control Parts, Communication Modules, High Voltage Systems, and Hydraulic System components for Shacman, TONLY, SINOTRUK, LiuGong, FAW vehicles.
  • Global Service: We serve distributors, fleet operators, and aftermarket customers worldwide for Chinese heavy truck brands, including off-highway and mining applications.

Contact Tolizer today to secure your flange yoke supply.

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Address: Xian, China


Main Product: Engine Parts, Chassis Parts, Transmission Parts, Cab and Body Parts, Hydraulic Parts, Electrical and Electronic Parts

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