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DZ91259520212 Hande Balance Shaft Cover for Shacman

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Product details

DZ91259520212 Balance Shaft Cover – Right-Side Housing Cover for Shacman F3000/X3000/M3000

1. Product Overview

The balance shaft cover is the sealing element that closes the balance shaft housing on the tandem axle. Unlike the housing itself, which carries the full suspension load, the cover has one critical job: keep the lubricating oil inside the balance shaft bearing chamber and keep road contamination out. The DZ91259520212 is the right-side cover for Shacman F3000, X3000, and M3000 trucks. It pairs with the left-side cover DZ91259520211 and mounts to housing DZ91259525035. Weight: 2 kg.

We are Shaanxi Tolizer Machinery Equipment Co., Ltd., a supplier of heavy-duty chassis and suspension components for Shacman, TONLY, SINOTRUK, LiuGong, and FAW distributors and workshops worldwide.

Choosing this cover means choosing a correctly machined sealing surface that prevents the oil leaks that destroy balance shaft bearings.

2. Product Details

Product Detail Image:

Balance-Shaft-Dust-Cover

Surface Treatment: Cast from high-strength iron or steel. Sealing face precision-machined to reduce surface roughness. O-ring groove machined into the flange face for positive sealing. External surfaces receive a protective coating.

Manufacturing Process: Cast, then CNC-machined on the sealing face and O-ring groove. The sealing face is ground to a low roughness value — rough surfaces create gaps that allow oil to escape. The O-ring groove is machined to the correct depth and width for the specified seal. Each unit is inspected for face flatness, groove dimensions, and bolt hole position.

Structure Diagram: The cover is a circular or oval plate with a precision-machined sealing face, an O-ring groove around the perimeter, and bolt holes matching the balance shaft housing flange. It closes the right side of the balance shaft bearing chamber and retains the lubricating oil around the balance shaft bushings.

Installation Position: Bolts to the right side of the balance shaft housing (DZ91259525035) on the tandem axle. The sealing face contacts the housing flange, and the O-ring sits in the groove to prevent oil leakage. The cover must be installed with the sealing face clean and the O-ring correctly seated — a pinched or missing O-ring is the most common cause of cover leaks.

3. Technical Specifications

  • Product Name: Balance Shaft Cover / Balance Shaft Housing Cover (Right)
  • Model Number: DZ91259520212
  • Companion Left Cover: DZ91259520211
  • Mating Housing: DZ91259525035
  • Volume: 0.002 m³
  • Material: High-strength cast iron or steel
  • Sealing Type: O-ring in machined groove
  • Sealing Face Finish: Precision-ground to low roughness
  • Position: Right side
  • Application: Shacman F3000, X3000, M3000 tandem axle balance shaft
  • Vehicle Fitment: Shacman SX3316DT366, SX3256DR384 (F3000), X3000, M3000
  • Brand Compatibility: Shacman, TONLY, SINOTRUK, LiuGong, FAW
  • Storage: Dry, clean, protected from impact
    X3000-Balance-Cover

4. Product Features & Advantages

Product Principle: The balance shaft rotates inside the housing on spherical bearings that require continuous oil lubrication. The cover seals the bearing chamber at the outboard end. Oil leaking past the cover flange means less oil reaching the bearings — the bearings wear faster, generate heat, and eventually seize or damage the balance shaft. The O-ring seal is the primary defense: it compresses between the cover groove and the housing face, filling any microscopic gaps that would otherwise allow oil to escape. A rough sealing face defeats the O-ring by creating leak paths that the seal cannot bridge.

  • Precision-Ground Sealing Face: The sealing face is ground to a low roughness value to minimize gaps between the cover and housing. A rough face — common on low-cost covers — allows oil to seep past the O-ring even when the seal is correctly installed.
  • Machined O-Ring Groove: The groove is machined to the correct depth and width for the specified O-ring. A groove that is too shallow prevents the O-ring from compressing; too deep and the O-ring cannot fill the gap. Both conditions cause leaks.
  • Direct OEM Fitment: Bolt pattern, sealing face dimensions, and O-ring groove match the original Shacman DZ91259520212. Pairs with left cover DZ91259520211 on housing DZ91259525035. No modification required.
  • Prevents Bearing Failure: The most common cause of balance shaft bearing failure is oil loss through the cover seal. A correctly sealed cover keeps the bearings lubricated and extends their service life.
  • Quality Standards: Manufactured under ISO 9001 certified facility. Inspected for face flatness, groove dimensions, and bolt hole position.
  • Tolizer Advantage: Unlike unbranded covers with unground sealing faces or incorrectly machined O-ring grooves, our DZ91259520212 is precision-ground and groove-inspected for reliable sealing.

5. Installation Guide

  1. Preparation: Park on level ground. Apply parking brake. Chock wheels. Raise rear and support frame. Support both axles.
  2. Drain lubricant: Place a container under the balance shaft housing. Remove the drain plug and drain the lubricant from the bearing chamber.
  3. Remove the old cover: Remove the bolts securing the right cover to the housing. Note the O-ring position. Withdraw the cover.
  4. Clean the sealing surfaces: Clean the housing flange face and the cover sealing face. Remove all old O-ring material, sealant residue, and debris. Inspect the housing flange for scratches or corrosion that could prevent sealing.
  5. Inspect the O-ring: Check the O-ring for cuts, hardening, or flattening. Replace the O-ring every time the cover is removed. Apply a thin film of clean lubricant to the O-ring before installation.
  6. Install the new cover: Position the O-ring in the cover groove. Align the cover with the housing flange and press it into place. Install the bolts and tighten in a criss-cross pattern.
  7. Torque the bolts: Torque the cover bolts to specification. Do not over-torque — excessive torque can distort the cover and cause the sealing face to lift, creating a leak.
  8. Refill and test: Refill the balance shaft chamber with the correct lubricant. Run the vehicle briefly and check for leaks at the cover flange. Re-check after the first 500 km of operation.

6. Application Scenarios

  • Shacman F3000 Tandem Axle Service: The F3000 uses the DZ91259520212 right cover with the DZ91259520211 left cover on housing DZ91259525035. Replace when oil is found leaking at the cover flange or when the cover is removed for balance shaft service.
  • Shacman X3000 and M3000 Applications: These models use the same cover. Verify by VIN or housing model before ordering.
  • Fleet Maintenance Operations: Standard stock item. The cover O-ring is a wear item — replace it every time the cover is removed. A hardened or flattened O-ring will leak.
  • Distributors Servicing Multiple Brands: We supply balance shaft covers, O-rings, balance shaft housings, and suspension components for Shacman, TONLY, SINOTRUK, LiuGong, and FAW vehicles.

Diagnostic Note: Watch for: Oil streaks or drips at the cover flange — O-ring failed or cover bolts loose. Oil level in balance shaft chamber dropping without external leak visible — oil is seeping past the cover into the housing area. Balance shaft bearing noise or roughness — oil loss through the cover has starved the bearings. Cover sealing face scratched or corroded — even a new O-ring will not seal. O-ring flattened or hardened — replace every time the cover is removed. Before replacing, check the housing flange for damage.

Balancer-Cover-Shacman

7. Benefits for Customers

  • Prevents Oil Leaks: Precision-ground sealing face and correctly machined O-ring groove keep lubricant in the bearing chamber.
  • Extends Balance Shaft Bearing Life: Proper sealing prevents the oil loss that causes bearing wear and failure.
  • Direct OEM Fitment: Matches DZ91259520212, pairs with DZ91259520211 left cover and DZ91259525035 housing.
  • Reduced Downtime: Simple bolt-on replacement — no machining or adaptation required.
  • Cross-Brand Compatibility: Fits Shacman F3000, X3000, M3000 tandem axles.
  • One-Stop Sourcing: Beyond balance shaft covers, Tolizer supplies Cylinder Head Parts, Crankshaft Kits, Valve Train Parts, Turbo Kits and Pipes, Engine Cooling Systems, Lubrication System, Engine Electrical Parts, Engine Gasket Kits, Wiring Harnesses, Electronic Control Parts, Communication Modules, High Voltage Systems, Steering System, Axle Assembly, Heavy-Duty Axle, Brake System, and Modular Chassis components for Shacman, TONLY, SINOTRUK, LiuGong, and FAW vehicles.
  • Global Service: Distributors, fleets, aftermarket worldwide.

Oil leaking at the balance shaft cover on a Shacman F3000 or X3000? Check the O-ring condition and cover bolt torque first. If the sealing face is damaged or the O-ring is flattened, this cover is the fix. Send truck model, axle model, and symptoms. We will confirm DZ91259520212 as the correct right-side cover and respond with pricing, lead time, and sealing face inspection data.

Contact Tolizer today to secure your balance shaft cover supply.

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