Mineral barrel automatic screen printing machine

Mineral barrel automatic screen printing machine

2 year ago

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KC Printing Machine (Group) Limited

 10 year year

Product details

Screen Printed Samples

In the drinking water packaging industry, bottled water remains one of the most reliable and hygienic consumer choices. Most water containers are manufactured from food-grade plastics through blow molding processes, with 5-gallon water bottles widely used in both commercial dispensers and household applications. High-quality surface decoration and branding are increasingly achieved through advanced automatic screen printing machine solutions, especially for cylindrical containers that require stable and precise registration. This advanced two-color shuttle automatic screen printing machine is specifically engineered for high-precision decoration of 5-gallon water bottles. As part of a modern shuttle screen printing machine series, it integrates a servo-driven shuttle transfer system, dual printing stations, UV LED curing technology, and a user-friendly touchscreen control interface. The system ensures consistent performance and high-efficiency production, making it ideal for industrial-scale beverage packaging printing. The printing workflow begins with manual or semi-automatic loading of the bottle onto the fixture. The first color is applied using a precision-controlled automatic screen printing machine head and immediately cured by a high-efficiency UV LED curing unit. The shuttle mechanism then transfers the bottle to the second station, where a servo rotation system guarantees accurate registration for the second-color overprinting. A final UV curing stage ensures excellent adhesion, durability, and long-lasting print quality. With its modular and expandable structure, this shuttle automatic screen printing machine allows additional printing stations to be integrated for multi-color expansion beyond two colors. This flexibility makes it a scalable solution for evolving production demands in beverage packaging, while maintaining the core advantages of a high-precision system

Machine description

3 colors automatic screen printer for 5-Gallon mineral bucket //Structure
Working table	3-station shuttle -type working table Servo motor + Precision liner guides
Shuttle stroke	500mm
Ink Drying system	2000W UVLED
3 colors automatic screen printer for 5-gallon mineral barrel //Parameter
Max. plate size: 400×1050mm/Min plate size: 300*550mm. Max Printing area: 240mm Worktable stroke: 700mm; Max. printing speed: 300pcs/h; Printable colours:3; Stroke of cylinder up-down: 100mm; UVLED wattage: 2000W; Machine total wattage: 4.5KW; overprint accurate: 0.5mm
Works supply	220VPower supply; 5-7Bar Compress air;
Package list	Package dimension:3.150×1.340×1.910m; Gross weight: 460kg; CBM: 6.36215
H.S.Code	8443198000
Certicate	CE
3 colors automatic screen printing machine for mineral barrel //Advantage
Function	Touch screen program controlling operating technique ; Servo shuttle type worktable Automatic servo positioing system+ Servo fixture rotary+ servo fixture front/back servo screen plate right/left UVLED dying system Three colors screen printing device Famous pneumatic components

Machine details

Introduction to 5-gallon mineral water barrels:

The common capacity specification of bottled mineral water in the domestic market is 5 gallons, which is approximately equal to 18.9 liters, with a height of about 490mm and a diameter of about 276mm. There are two materials: PC material and PET material: PC material is polycarbonate, which is a food-grade plastic with the advantages of high transparency, strong impact resistance and good heat resistance. PET material: Polyethylene terephthalate is also a commonly used food packaging material with the characteristics of light weight, low cost and good transparency, but it is slightly weaker than PC material in terms of heat resistance and impact resistance. The 5-gallon capacity is suitable for multiple people in the home or office. It can be easily used with a water dispenser to obtain drinking water, and the size of the bucket is designed for easy handling and storage. From a design perspective, a 5-gallon mineral water barrel requires good sealing and high environmental protection.

Screen Printing of 5-gallon mineral water barrels

The most common method for 5-gallon mineral water barrels is silk screen printing. Semi-automatic curved screen printing machine can be used for printing, and natural drying is used for UV drying after printing.

The most advanced 5-gallon mineral water barrel screen printer currently uses a shuttle UVLED curing screen printer

The servo shuttle special mineral water barrel screen printer is a device used for printing on the surface of mineral water barrels. It is often equipped with a special mineral water barrel fixture, a servo shuttle workbench, a UV-LED curing device and a three-color screen printing device:

Special mineral water barrel fixture: used to fix the mineral water barrel to prevent the printing pattern deviation caused by shaking or displacement. It can accurately fit the barrel body and usually has the function of fast clamping and loosening to improve printing efficiency.

Servo shuttle workbench: driven by a servo motor, it can achieve high-precision reciprocating or rotating motion. It can accurately transport the mineral water barrel to the printing position, and quickly and accurately move the barrel body between different color printing or different processes to ensure the accuracy and continuity of printing and improve production efficiency.

UV-LED curing unit: By emitting ultraviolet light of a specific wavelength, the photosensitive resin in the printing ink undergoes a polymerization reaction, thereby achieving rapid curing. Its advantages are fast curing speed, which can significantly improve production efficiency; low energy consumption, in line with environmental protection requirements; low heat generation, which can prevent the mineral water barrel from deforming due to overheating, and flexible wavelength selection, which can be adjusted according to different ink characteristics.

Multi-color screen printing device: usually composed of three or more independent screen printing units, which can print three different colors on the mineral water barrel in turn. Each screen printing unit can independently control the parameters such as the pressure, speed and angle of the scraper to ensure that each color can be printed clearly and evenly, and can achieve accurate color registration, making the printed pattern richer and more beautiful.

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KC Printing Machine (Group) Limited

 Audited supplier

10 year

Address: Dongguan, China

Main Product: Automatic Screen Printing machine, Automatic Pad Printing machine, Automatic Hot Stamping Machine, Pad Printers, Screen Printers , Hot Foil Stamping Machines

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